Industrial Waste Utilization of Carbon Dust in Sustainable Cementitious Composites Production

This paper experimentally investigates the effect of utilization of carbon dust generated as an industrial waste from aluminum factories in cementitious composites production. Carbon dust is collected, characterized, and then used to partially replace cement particles in cement mortar production. The effect of adding different dosages of carbon dust in the range of 5% to 40% by weight of cement on compressive strength, microstructure, and chemical composition of cement mortar is investigated. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray fluorescence (XRF) analysis are used to justify the results. Experimental results show that incorporation of carbon dust in cement mortar production not only reduces its environmental side effects but also enhances the strength of cementitious composites. Up to 10% carbon dust by weight of cement can be added to the mixture without adversely affecting the strength of the mortar. Any further addition of carbon dust would decrease the strength. Best enhancement in compressive strength (27%) is achieved in the case of using 5% replacement ratio. SEM images show that incorporation of small amount of carbon dust (less than 10%) lead to produce denser and more compact-structure cement mortar.

Aluminium leaching from red muds for their complexing reprocessing

Complexing processing of «red muds» (R.M.) - waste of bauxite reprocessing by the Bayer's method, is one of the important tasks of toxic industrial waste utilization. Studied the possibility of aluminum leaching from the R.M. which content reach 14 %, received from Bogoslovsky aluminum plant of JSC «Siberian-Urals Aluminium Company» by aqueous solutions of NaOH. The process was carried out at atmospheric pressure and temperatures near to the boiling point of leaching solutions with the utilization of the residual alkali. The time’s dependence of the aluminum leaching degree from the R.M. by aqueous solutions of NaOH passes through the maximum due to the formation of secondary precipitation of aluminum. The cause of secondary sedimentation is the interaction of silicon with aluminum with formation of insoluble aluminosilicates, for example, Nа2Аl2Si2O8·2Н2O. The conditions of leaching, under which the formation of stable aluminate solutions during the time do not form of secondary precipitations were established. The maximum achieved values of the aluminum leaching degree in autoclave-free conditions was reach 20-25 %. The removal of alkali and part of aluminum under the first stage of complexing processing of R.M. leads to their enrichment in iron. The cakes from aluminum leaching and next carbonate scandium leaching can be used for pyrometallurgical recovery of iron and slag, in which untreated elements are passed, including residual aluminum, scandium, sum of rare earth elements, titanium and zirconium. A significant decrease in the volume of slag opens more opportunities for further isolation their components by acidic methods.

Analysis and synthesis of optimal supply systems for gas-chemical complexes

The study provides the results of structural and parametric synthesis of multifunctional power and water supply systems for gas chemical complexes and raw hydrocarbon preparation and processing facilities. These systems include their own power generator units combined with combustible and industrial waste utilization units. Methods, algorithms and system of efficiency parameters developed by us allow one to carry out scientific studies and develop new prospective power supply systems integrated with industrial processes and effective at various stages of the enterprise operation cycle.

Environmental Projects in the SCO Territories – Ash Damps Utilization Case Study

The possibilities of ecological cooperation within SCO countries are considered, a case of ash damps industrial waste utilization being as example. The actual cooperation between Russia and India in this field can turn into one of the joint economic projects for SCO if India becomes a full SCO member-state.