Design, Analysis and Application of Single-Wheel Test Bench for All-Electric Antilock Braking System in Electric Vehicles

An antilock braking system (ABS) is one of the most important components in a road vehicle, which provides active protection during braking, to prevent the wheels from locking-up and achieve handling stability and steerability. The all-electric ABS without any hydraulic components is a potential candidate for electric vehicles. To demonstrate and examine the all-electric ABS algorithms, this article proposes a single-wheel all-electric ABS test bench, which mainly includes the vehicle wheel, the roller, the flywheels, and the electromechanical brake. To simulate dynamic operation of a real vehicle’s wheel, the kinetic energy of the total rotary components in the bench is designed to match the quarter of the one of a commercial car. The vertical force to the wheel is adjustable. The tire-roller contact simulates the real tire-road contact. The roller’s circumferential velocity represents the longitudinal vehicle velocity. The design and analysis of the proposed bench are described in detail. For the developed prototype, the rated clamping force of the electromechanical brake is 11 kN, the maximum vertical force to the wheel reaches 300 kg, and the maximum roller (vehicle) velocity reaches 100 km/h. The measurable bandwidth of the wheel speed is 4 Hz–2 kHz and the motor speed is 2.5 Hz–50 kHz. The measured results including the roller (vehicle) velocity, the wheel velocity, and the wheel slip are satisfactory. This article offers the effective tools to verify all-electric ABS algorithms in a laboratory, hence saving time and cost for the subsequent test on a real road.

Design and experimental study of electrical and mechanical brake for mine hoist

To meet the requirement of the braking response of the coal mine hoist, a new electromechanical braking technology for mine hoists is proposed, the principle of electromechanical braking of mine hoists is demonstrated, and the detailed parameters and braking performance of electromechanical brakes are given. Index, an electromechanical brake test platform with large load and high response is developed. Experiments show that the maximum positive pressure of the designed electromechanical brake reaches 33 KN, which meets the requirement of positive pressure of mine hoist. The braking error is less than 10 %, and the braking gap elimination time is less than 0.1 s. There is a linear relationship between motor current input and brake positive pressure output, with a slope of 4.17 and an intercept of 0.62. The screw displacement output and the brake pressure output have a cubic relationship, and the zero error is small. Through research, a new idea is provided for the development of electromechanical brakes for coal mine hoist.