Exact and metaheuristic approaches for unrelated parallel machine scheduling

In this paper, we study an important real-life scheduling problem that can be formulated as an unrelated parallel machine scheduling problem with sequence-dependent setup times, due dates, and machine eligibility constraints. The objective is to minimise total tardiness and makespan. We adapt and extend a mathematical model to find optimal solutions for small instances. Additionally, we propose several variants of simulated annealing to solve very large-scale instances as they appear in practice. We utilise several different search neighbourhoods and additionally investigate the use of innovative heuristic move selection strategies. Further, we provide a set of real-life problem instances as well as a random instance generator that we use to generate a large number of test instances. We perform a thorough evaluation of the proposed techniques and analyse their performance. We also apply our metaheuristics to approach a similar problem from the literature. Experimental results show that our methods are able to improve the results produced with state-of-the-art approaches for a large number of instances.

A large neighborhood search approach for the paint shop scheduling problem

Minimizing the setup costs caused by color changes is one of the main concerns for paint shop scheduling in the automotive industry. Yet, finding an optimized color sequence is a very challenging task, as a large number of exterior systems for car manufacturing need to be painted in a variety of different colors. Therefore, there is a strong need for efficient automated scheduling solutions in this area. Previously, exact and metaheuristic approaches for creating efficient paint shop schedules in the automotive supply industry have been proposed and evaluated on a publicly available set of real-life benchmark instances. However, optimal solutions are still unknown for many of the benchmark instances, and there is still a potential of reducing color change costs for large instances. In this paper, we propose a novel large neighborhood search approach for the paint shop scheduling problem. We introduce innovative exact and heuristic solution methods that are utilized within the large neighborhood search and show that our approach leads to improved results for large real-life problem instances compared to existing techniques. Furthermore, we provide previously unknown upper bounds for 14 benchmark instances using the proposed method.

Tabu search for a parallel-machine scheduling problem with periodic maintenance, job rejection and weighted sum of completion times

We consider in this work a bicriteria scheduling problem on two different parallel machines with a periodic preventive maintenance policy. The two objectives considered involve minimization of job rejection costs and weighted sum of completion times. They are handled through a lexicographic approach, due to a natural hierarchy among the two objectives in the applications considered. The main contributions of this paper are first to present a new problem relevant to practice, second, to develop a mixed-integer-linear-program model for the problem, and third, to introduce two generalizable tabu-search metaheuristics relying on different neighborhood structures and solution spaces. Computational results for 120 instances (generated from a real case) are reported to empirically demonstrate the effectiveness of the proposed metaheuristics.

Twin-crane scheduling during seaside workload peaks with a dedicated handshake area

To enable the efficient division of labor in container yards, many large ports apply twin cranes, two identical automated stacking cranes each dedicated to one of the transfer zones on the seaside and landside. The use of a handshake area, a bay of containers that separates the dedicated areas of the two cranes, is a simple means to avoid crane interference. Inbound containers arriving in the transfer zone of one crane and dedicated to a stacking position of the other crane’s area are placed intermediately in the handshake area by the first crane and then taken over by the second crane, and vice versa for outbound containers. Existing research only evaluates simple heuristics and rule-based approaches for the coordination of twin cranes interconnected by a handshake area. For this setting, accounting for precedence constraints due to stacking containers in the handshake area, we derive exact solution procedures under a makespan minimization objective. In this way, a comprehensive computational evaluation is enabled, which benchmarks heuristics with optimal solutions and additionally compares alternative crane settings (i.e., without workload sharing and cooperation with flexible handover). We further provide insights into where to position the handshake area. Our results reveal that when planning is too simple (i.e., with a rule-based approach), optimality gaps become large, but with sophisticated optimization, the price of a simplified crane coordination via a handshake area is low.

Column generation for minimizing total completion time in a parallel-batching environment

This paper deals with the $$1|{p-\text {batch}, s_j\le b}|\sum C_j$$ 1 | p - batch , s j ≤ b | ∑ C j scheduling problem, where jobs are scheduled in batches on a single machine in order to minimize the total completion time. A size is given for each job, such that the total size of each batch cannot exceed a fixed capacity b. A graph-based model is proposed for computing a very effective lower bound based on linear programming; the model, with an exponential number of variables, is solved by column generation and embedded into both a heuristic price and branch algorithm and an exact branch and price algorithm. The same model is able to handle parallel-machine problems like $$Pm|{p-\text {batch}, s_j\le b}|\sum C_j$$ P m | p - batch , s j ≤ b | ∑ C j very efficiently. Computational results show that the new lower bound strongly dominates the bounds currently available in the literature, and the proposed heuristic algorithm is able to achieve high-quality solutions on large problems in a reasonable computation time. For the single-machine case, the exact branch and price algorithm is able to solve all the tested instances with 30 jobs and a good amount of 40-job examples.

Optimally rescheduling jobs with a Last-In-First-Out buffer

This paper considers single-machine scheduling problems in which a given solution, i.e., an ordered set of jobs, has to be improved as much as possible by re-sequencing the jobs. The need for rescheduling may arise in different contexts, e.g., due to changes in the job data or because of the local objective in a stage of a supply chain that is not aligned with the given sequence. A common production setting entails the movement of jobs (or parts) on a conveyor. This is reflected in our model by facilitating the re-sequencing of jobs via a buffer of limited capacity accessible by a LIFO policy. We consider the classical objective functions of total weighted completion time, maximum lateness and (weighted) number of late jobs and study their complexity. For three of these problems, we present strictly polynomial-time dynamic programming algorithms, while for the case of minimizing the weighted number of late jobs NP-hardness is proven and a pseudo-polynomial algorithm is given.