This article elucidates the need to consider the inherent spatial transfer function (blur), of any thermographic instrument used to measure thermal fields. Infrared thermographic data were acquired from a modified, commercial, laser-based powder bed fusion printer. A validated methodology was used to correct for spatial transfer function errors in the measured thermal fields. The methodology was found to make a difference of 40% to the measured signal levels and a 174 °C difference to the calculated effective temperature. The spatial gradients in the processed thermal fields were found to increase significantly. These corrections make a significant difference to the accuracy of validation data for process and microstructure modeling. We demonstrate the need for consideration of image blur when quantifying the thermal fields in laser-based powder bed fusion in this work.
Estimation of the heat flow at the metal-mold interface is necessary for accurate simulation of the solidification processes. For the numerical simulation, a precise prediction of boundary conditions is required to determine the temperature distribution during solidification, porosity nucleation, microstructure development, and residual stresses. Determination of the heat transfer coefficients at the metal-mold interface is a critical aspect for simulation of the solidification process and the microstructure modeling of the castings. For crystallization under the pressure and for thin-walled castings, HTC evaluation is important due to the very limited freezing time.
The peak profile shape analysis has been preferentially used in the evaluation of X-ray and synchrotron powder diffraction pattern. However, neutron diffraction facilities of new generation frequently offer the instrumental resolution high enough to efficiently study the effects of broadening of neutron diffraction profiles. The present paper describes the procedure for a detailed evaluation of Bragg peak shape based on the method of transformed model fitting (TMF) which has been recently developed particularly for the treatment of neutron diffraction profiles. Microstructure modeling is performed in the reciprocal space and the convolution of the model with the instrumental resolution curve is fitted to the profiles recorded in the diffraction experiment.
Reconstruction of Microscopic Thermal Fields from Oversampled Infrared Images in Laser-Based Powder Bed Fusion
