Numerical Simulation of Heat Transfer between Roll and Slab under Dry Secondary Cooling in Ultrathick Slab Continuous Casting

2019 ◽  
Vol 91 (3) ◽  
pp. 1900516
Author(s):  
Shuang Liu ◽  
Songyuan Ai ◽  
Mujun Long ◽  
Shixin Wu ◽  
Pei Xu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Continuous Casting ◽  
Secondary Cooling ◽  
Slab Continuous Casting

Heat Transfer and Solidification Model of Slab Continuous Casting Based on Nail-Shooting Experiments

2015 ◽  
Vol 1088 ◽  
pp. 153-158 ◽  
Author(s):  
An Gui Hou ◽  
Yi Min ◽  
Cheng Jun Liu ◽  
Mao Fa Jiang
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Liquid Core ◽  
Casting Process ◽  
Soft Reduction ◽  
Slab Continuous Casting ◽  
Solidification Model ◽  
Core Length ◽  
Measurement Results ◽  
Heat Transfer And Solidification

A heat transfer and solidification model of slab continuous casting process was developed, and the nail-shooting experiments were carried out to verify and improve the prediction accuracy. The comparison between the simulation and the measurements results showed that, there exists difference between the model predicted liquid core length and the calculated liquid core length according to the measurement results of the solidification shell thickness. In the present study, the value of constant a in the heat transfer coefficient calculation formula was corrected through back-calculation, results showed that, the suitable value of a is 31.650, 33.468 and 35.126 when the casting speed is 0.8m·min-1, 0.9m·min-1 and 1.0m·min-1 respectively, which can meet the liquid core length of the measurement results. The developed model built a foundation for the application of dynamic secondary cooling, and dynamic soft reduction.

scholarly journals Optimization on Reducing Slag Entrapment in 150 × 1270 mm Slab Continuous Casting Mold

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1774 ◽  
Author(s):  
Yang Wang ◽  
Shufeng Yang ◽  
Feng Wang ◽  
Jingshe Li
Keyword(s):  
Numerical Simulation ◽  
Continuous Casting ◽  
Casting Speed ◽  
Surface Velocity ◽  
Continuous Casting Mold ◽  
Slab Continuous Casting ◽  
Eddy Simulation ◽  
Submerged Entrance Nozzle ◽  
Dynamics Simulations ◽  
Slag Entrapment

To reduce slag entrapment in 150 × 1270 mm slab continuous casting molds at the Tang Steel Company, the effect of submerged entrance nozzle (SEN) depth and casting speed on the phenomenon was studied by computational fluid dynamics simulations. Then, the slag entrapment behavior in continuous casting molds, utilizing Large Eddy Simulation (LES) by coupling the volume of fluid (VOF) method, was also used. Finally, the effect of several common oils usually used to simulate slag in water modelling on slag entrapment was discussed and the water modelling results were used to validate the numerical simulation findings. The results showed that the optimum scheme is a submerged depth of SEN 90 mm and a casting speed of 1.6 m/min. Under optimal conditions, the maximum surface velocity is smallest (0.335 m/s) and the maximum slag entrapment ratio (0.44%) appears in the position of 0.1 m below the meniscus after 15 s. The water modelling results were in good agreement with the numerical simulation results.

The Mould Flux Heat Conduction Performance Designing of High Carbon Steel for Thin Slab Continuous Casting

2014 ◽  
Vol 1033-1034 ◽  
pp. 1313-1316
Author(s):  
Hui Rong Li ◽  
Li Gen Sun ◽  
Li Qun Ai
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Carbon Steel ◽  
Continuous Casting ◽  
Orthogonal Experiment ◽  
High Carbon Steel ◽  
Thin Slab ◽  
High Carbon ◽  
Slab Continuous Casting ◽  
Mould Flux

Heat transfer of the mould flux between the mould and the strand is very complicated, especially for the high carbon steel thin slab continuous casting. In this research the orthogonal experiment has been carried out, and the results showed that: the effect for the heat flux form strong to weak is: R>Na2O>F>MgO>BaO. and in the experiment range, with the R increasing, when the R, Na2O content and the F- content are increasing, the heat flux would be decreasing; with the MgO content increasing, the crystallization temperature would getting fluctuant; with the BaO content increasing, the heat flux would getting fluctuant, when its content is around 6%, the heat flux is reach its summit.

Metallurgical Secondary Cooling of Continuous Casting Based on Neural Network Adaptive System Design of Water Distribution

2014 ◽  
Vol 926-930 ◽  
pp. 802-805
Author(s):  
Jun Li Jia ◽  
Jin Hong Zhang ◽  
Guo Zhen Wang
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Water Distribution ◽  
Cooling System ◽  
Control Level ◽  
Cooling Water ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Secondary Cooling ◽  
Water Control

Efficient secondary cooling water control level slab continuous casting process and quality are closely related. Casting solidification heat transfer model is the basis of process control and optimization, heat transfer model based on determining the secondary cooling system is the most widely used method for casting production process can be simulated. However, when considering the many factors affecting the production and input conditions change significantly, real-time and strain of this method is not guaranteed. Therefore, the artificial intelligence optimization algorithms such as genetic algorithms, neural networks, fuzzy controllers, introducing continuous casting secondary cooling water distribution and dynamics of optimal control methods, the rational allocation of caster secondary cooling water and dynamic control is important.

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