Investigation of Induced Loads, Stresses, Strains and Vibrations in a High Pressure Multistage Centrifugal Pump

Author(s):  
Mohand-Amokrane Abdelouahab ◽  
Guyh Dituba Ngoma ◽  
Fouad Erchiqui ◽  
Python Kabeya
Author(s):  
Xiao-yan Ye ◽  
Sun-sheng Yang ◽  
Jing-ning Hu ◽  
Xia-ping Xiao ◽  
Guang-feng Zhou

According to the energy consumption status and characteristics of high pressure pump in Seawater Reverse Osmosis desalination unit of 2500m3/d and 5000 m3/d capacity, reasonable types of high pressure pump were chosen. Research on improving the efficiency of the two types of high pressure pump was made. Without affecting the pump reliability, structural optimization was made centering a round improving the energy efficiency or making efforts to improve energy efficiency. CFD technology was adopted in the fluid end design of the reciprocating pump and high efficiency hydraulic model chosen of the multistage centrifugal pump. For multistage centrifugal pump, several hydraulic models with good hydraulic characteristics were chosen. Numerical method was used in the performance prediction and modeling. Test results show that the optimized reciprocating pump efficiency reaches 93.36% and the multistage centrifugal pump efficiency reaches 80%. This research provides theoretical guidance for reducing energy consumption of Seawater Reverse Osmosis (SWRO) and improving the efficiency of high pressure pumps.


2021 ◽  
Vol 9 (7) ◽  
pp. 771
Author(s):  
Xiaobo Gong ◽  
Ji Pei ◽  
Wenjie Wang ◽  
Majeed Koranteng Osman ◽  
Wei Jiang ◽  
...  

The high-pressure multistage centrifugal pump is the main piece of energy-consuming equipment in the reverse osmosis desalination process, and it consumes about 35% of the entire system’s operating cost. The optimization process of multi-stage pumps undoubtedly requires the performance comparison of multiple schemes in order to verify the effectiveness of the optimized design and the optimization method. Therefore, based on ANSYS Workbench and an improved bat algorithm, an intelligent optimization scheme was designed and carried out on a three-stage reverse osmosis desalination high-pressure pump for efficiency improvement by optimizing the matching relationship between the impeller and the guide vane. An external characteristic test was carried out in an open test rig system in order to verify the numerical model. After modifying the positive guide vane structure, the efficiency was improved for both the rated design and the non-design flow conditions without obvious separation and backflow. With the improved bat algorithm, there was a 3.98% increase in the design point efficiency after the final optimization. Under the design conditions, all of the large vortices disappeared after the optimization. The study provides a reference for the optimization design of the impeller–guide vane matching effect in a multistage pump using an improved bat algorithm.


2018 ◽  
Vol 220 ◽  
pp. 03009 ◽  
Author(s):  
Oleg Baturin ◽  
Grigorii Popov ◽  
Daria Kolmakova ◽  
Vasilii Zubanov ◽  
Julia Novikova ◽  
...  

The article presents a refining method for a two-stage screw centrifugal pump by the joint usage of mathematical optimization software IOSO, meshing complex NUMECA and CFD software ANSYS CFX. The pump main parameters: high-pressure stage rotor speed was 13300 rpm; low-pressure rotor speed was 3617 rpm by gearbox; inlet total pressure was 0.4 MPa; outlet mass flow was 132.6 kg/s at the nominal mode. This article describes the process of simplifying the calculation model for the optimization. The parameters of camber lines of the low-pressure impeller, transition duct, and high-pressure impeller blades for two sections (hub and shroud) were chosen as optimization parameters. The blades of low-pressure impeller, transition duct and high-pressure impeller have changed during optimization. The optimization goal was the increase of the pump efficiency with preservation or slight increase in the pressure head. The efficiency was increased by 3%.


2022 ◽  
Vol 1 (15) ◽  
pp. 100-103
Author(s):  
Dmitriy Shurupov ◽  
Nina Sosnovskaya ◽  
Nikolay Korchevin ◽  
Aleksey Bal'chugov

The article presents the results of a study of the process of obtaining a shiny nickel coating on steel from sulfuric acid electrolyte in the presence of an organic brightening additive - a de-rivative of rubeanhydric acid - under different modes of electrolysis. The expediency of using a nickel coating for corrosion protection of the housing of a high-pressure centrifugal pump has been substantiated


2019 ◽  
Vol 2019 ◽  
pp. 1-9 ◽  
Author(s):  
Ling Bai ◽  
Ling Zhou ◽  
Xiaoping Jiang ◽  
Qinglong Pang ◽  
Daoxing Ye

Multistage pumps are intended to improve designs with low-vibration and -noise features as the industry applications increase the technical requirements. In this frame, it becomes really important to fully understand the vibration patterns of these kinds of complex machines. In this study, a vibration test bench was established to examine the vibration and stability of a cantilever multistage centrifugal pump under different flow rates. The vibration spectrum diagrams for the inlet and outlet sections and the pump body were evaluated under varied flow conditions. Results showed the effects of operational conditions on the vibration of the cantilever multistage centrifugal pump. Vibration velocity was primarily caused by mass unbalance at the shut-off flow rate point. Under different flow conditions, the blade passing frequency (BPF) and two times the blade passing frequency (2BPF) were the main excitation frequencies. The vibration frequency of the final pump body remained at the BPF under different flow conditions due to the contact with the outlet section. The major type of vibration frequency for the inlet and outlet was high frequency.


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