DEVELOPMENT OF A GALVANIC COATING USING AN ADDITIVE RUBEAN ACID DERIVATIVE FOR THE PUMP HOUSING

The article presents the results of a study of the process of obtaining a shiny nickel coating on steel from sulfuric acid electrolyte in the presence of an organic brightening additive - a de-rivative of rubeanhydric acid - under different modes of electrolysis. The expediency of using a nickel coating for corrosion protection of the housing of a high-pressure centrifugal pump has been substantiated

Study of the effect of electrolyte composition on adhesion and other properties of a coating-base system

Aluminum alloys with electroplated coatings and copper plated in particular gained multiple applications. However, pre-zincate treatment often fails to provide the desired adhesion of the coating. We present the results of studying the effect of the electrolyte composition on the adhesion and other properties of the coating-base system. It is shown that an electrolyte with a reduced content of sulfuric and phosphoric acids can be used for anodizing and the oxide films formed during anodizing are stable in the usual copper-plating sulfuric acid electrolyte which eliminates contact exchange and increases adhesion. The use of a modern scratch-test method provides numerical determination of the values of adhesion of copper coatings. The adhesion value depends on the surface porosity of the oxide film and on the type of anodized alloys. The results can be used to improve the technology of applying copper coatings, both as an independent coating and as an underlayer in multilayer coatings.

Exploring the Additive Effects of Aluminium and Potassium Sulfates in Enhancing the Charge Cycle of Lead Acid Batteries

The adoption of aluminium sulfate and potassium sulfate as electrolyte additives were investigated to determine the possibility of enhancing the charge cycle of 2V/ 20AH lead acid battery with reference to the conventional dilute sulfuric acid electrolyte. The duration and efficiency of lead acid batteries have been a challenge for industries over time due to weak electrolyte and insufficient charge cycle leading to sulfation. This has affected the long-term production output in manufacturing companies that depend on lead acid batteries as alternative power source. Hence there is need to explore the use of specific sulfate additives that can possibly address this gap. The electrolyte solutions were in three separate charge and discharge cycles involving dilute sulfuric acid electrolyte, dilute sulfuric acid-aluminium sulfate mixed electrolyte and dilute sulfuric acid-potassium sulfate mixed electrolyte for one hour each. The total voltage after 30 minutes charge cycle was 2.3V, 2.35V and 5.10V for dilute sulfuric acid, aluminium sulfate additive and potassium sulfate additive respectively. The cell efficiency for dilute sulfuric acid, aluminium sulfate additive and potassium sulfate additive electrolytes are 77%, 77% and 33% respectively. The electrolyte sulfate additives were of no positive impact to the conventional dilute sulfuric acid electrolyte of a typical lead acid battery due to the low difference in potentials between the terminals.

Corrosion Resistance of Hard Coat Anodized AA 6061 in Citric–Sulfuric Solutions

Aluminum is a material widely used in aeronautical and transport industries due to its excellent mechanical and corrosion resistance properties. Unfortunately, aluminum alloys are susceptible to corrosion, which limits their use in some corrosive environments. The aim of this work is to characterize hard coat film fabricated by anodizing in a citric–sulfuric acid system using electrochemical techniques. The anodization process was carried out using an aluminum alloy AA 6061 anodization bath: a mix of citric and sulfuric acid solutions were used. For the anodizing process, two current densities were used, 1 and 7.2 A·cm−2. Anodized specimens obtained under different conditions were exposed to a 3.5 wt.% NaCl solution, and their electrochemical behavior was studied by electrochemical impedance spectroscopy (EIS) and cyclic potentiodynamic polarization (CPP) according to ASTM G106-15 and ASTM G5-13, respectively. Scanning electron microscopy (SEM) was employed to determinate the morphology and thickness of coatings. The results showed improved corrosion resistance in 6061 aluminum anodized in citric–sulfuric acid electrolyte compared to those anodized in sulfuric acid solution.