Process Analysis of Expert and Non-expert Engineers in Quartz Glass Joint Process

Author(s):  
Masamichi Suda ◽  
Toru Takahashi ◽  
Akio Hattori ◽  
Yuqiu Yang ◽  
Akihiko Goto ◽  
...  
Author(s):  
Masamichi Suda ◽  
Peng Qiu ◽  
Toru Takahashi ◽  
Akio Hattori ◽  
Yuqiu Yang ◽  
...  

Quartz glass is a special glass material known as “King of Glass”. The silicon purity of the quartz glass is very high, therefore it is excellent in heat resistance, chemical resistance and optical transparency as compared to other glasses, such as borosilicate glass. At present, it is used in the production field of leading-edge. Now researches are carried out to develop it as key components of special manufacturing equipment, scientific instruments and analysis equipment that require high-precision, high purity, the high light transmittance. However, due to its high heat resistance, it is difficult to be processed into various shapes. As a result, manufactured quarts glass products, generally, might be different even in one batch. To respond to such products for precision instruments, it is preferable to select the heat molding process by flame called “fire-process” in many cases. “fire-process” is the process of forming a softening point of heated quartz glass material by a mixed combustion flame of hydrogen and oxygen. Therefore, a technique for forming a glass material softened by heating is required, and now it is done by human hand processing of engineers. While skilled human technique of long time experience is required in order to produce high precision and an efficient products. Therefore digitizing and analysis of the work of expert engineers with high level of hand skill is needed to increase the processing technology of the engineers less skilled and take advantage in the manufacture of high-precision products. In this study, the differences in the working process between engineers with different years of experience during the “fire-process” of quartz glass material were analyzed. Fire-process is of heating joint glass cylinders during rotating using a dedicated glass lathe machine. The working behaviors of three operators were recorded by videos during “fire-process”. And the thickness of jointed part of final products was measured by ultrasonic equipment to evaluate the quality of the jointed situation. It is found that these differences in the process of heating joint of glass cylinder have effects on the accuracy of finial production and the manufacturing efficiency.


1950 ◽  
Vol 14 (3) ◽  
pp. 235-235
Author(s):  
No authorship indicated

2018 ◽  
pp. 68-72
Author(s):  
Yu. K. Taranenko ◽  
O. Yu. Oliynyk ◽  
N. A. Minakova ◽  
E. V. Titova

2019 ◽  
Vol 10 (1) ◽  
pp. 1-27
Author(s):  
Aniek Wijayanti

Business Process Analysis can be used to eliminate or reduce a waste cost caused by non value added activities that exist in a process. This research aims at evaluating activities carried out in the natural material procurement process in the PT XYZ, calculating the effectiveness of the process cycle, finding a way to improve the process management, and calculating the cost reduction that can achieved by activity management. A case study was the approach of this research. The researcher obtained research data throughout deep interviews with the staff who directly involved in the process, observation, and documentation of natural material procurement. The result of this study show that the effectiveness of the process cycle of natural material procurement in the factory reached as much as 87,1% for the sand material and 72% for the crushed stone. This indicates that the process still carry activities with no added value and still contain ineffective costs. Through the Business Process Mechanism, these non value added activities can be managed so that the process cycle becomes more efficient and cost effectiveness is achieved. The result of the effective cycle calculation after the management activities implementation is 100%. This means that the cost of natural material procurement process has become effective. The result of calculation of the estimated cost reduction as a result of management activity is as much as Rp249.026.635,90 per year.


2008 ◽  
Author(s):  
Wei Guo ◽  
Zeng Bo Wang ◽  
Lin Li ◽  
Zhu Liu ◽  
Boris Luk’yanchuk ◽  
...  

Author(s):  
Tino Petsch ◽  
Bernd Keiper ◽  
Günter Reiße ◽  
Steffen Weißmantel ◽  
Robby Ebert ◽  
...  

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