Solid-State Joining by Roll Bonding and Accumulative Roll Bonding

2015 ◽  
pp. 351-377
Author(s):  
Suprim Sardar ◽  
Atanu Mandal ◽  
Surjya K. Pal ◽  
Shiv Brat Singh
Keyword(s):  
Solid State ◽  
Accumulative Roll Bonding ◽  
Roll Bonding ◽  
Solid State Joining

Fabrication and Analysis of Accumulative Roll Bonding Process between Magnesium and Aluminum Multi-Layers

2018 ◽  
Vol 877 ◽  
pp. 183-189 ◽  
Author(s):  
Muralimohan Cheepu ◽  
S. Haribabu ◽  
T. Ramachandraiah ◽  
B. Srinivas ◽  
Devuri Venkateswarulu ◽  
...  
Keyword(s):  
Intermetallic Compounds ◽  
Accumulative Roll Bonding ◽  
Dissimilar Materials ◽  
Roll Bonding ◽  
Micro Cracks ◽  
Interface Characteristics ◽  
Bonding Properties ◽  
Strength And Deformation ◽  
Solid State Joining ◽  
Joining Process

In the present study commercially pure magnesium and aluminum strips were fabricated using the process of accumulative roll bonding. It is a prominent solid state joining process to manufacture similar and dissimilar materials for various applications. Three layers of stack was used for bonding of multilayered composite and preheated at 250 °C for 20 min. The effects of rolling parameters on bond strength and deformation of the strips were analyzed. The interface between aluminum and magnesium were characterized to identify the formation of diffusion compounds, and are found to be the presence of Al12Mg17 intermetallic compounds. Tensile strength of the bonds was increased with the decreasing of thickness of the strips. The interface characteristics were analyzed using scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDAX) to reveal the intermetallic compounds, micro cracks and bonding properties. The strength of the composites is varying with width of the intermediate strip and maximum strength values were obtained after three passes of the roll bonding.

scholarly journals Enhancement of mechanical properties for Mg-9Li-1Zn alloy by accumulative roll bonding

2020 ◽  
Vol 7 (4) ◽  
pp. 046511
Author(s):  
Akhmad Saufan ◽  
Ing-Song Yu ◽  
Jian-Yih Wang
Keyword(s):  
Mechanical Properties ◽  
Accumulative Roll Bonding ◽  
Roll Bonding

Mechanical Properties and Aging Behavior of Ultrafine Grained Al-Ag Alloy Fabricated by Accumulative Roll-Bonding

2014 ◽  
Vol 794-796 ◽  
pp. 851-856
Author(s):  
Tadashiege Nagae ◽  
Nobuhiro Tsuji ◽  
Daisuke Terada
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Accumulative Roll Bonding ◽  
Precipitation Hardening ◽  
Tensile Elongation ◽  
Solution Treatment ◽  
High Strength ◽  
Subsequent Aging ◽  
Roll Bonding ◽  
Ultrafine Grained

Accumulative roll-bonding (ARB) process is one of the severe plastic deformation processes for fabricating ultrafine grained materials that exhibit high strength. In aluminum alloys, aging heat treatment has been an important process for hardening materials. In order to achieve good mechanical properties through the combination of grain refinement hardening and precipitation hardening, an Al-4.2wt%Ag binary alloy was used in the present study. After a solution treatment at 550°C for 1.5hr, the alloy was severely deformed by the ARB process at room temperature (RT) up to 6 cycles (equivalent strain of 4.8). The specimens ARB-processed by various cycles (various strains) were subsequently aged at 100, 150, 200, 250°C, and RT. The hardness of the solution treated (ST) specimen increased by aging. On the other hand, hardness of the ARB processed specimen decreased after aging at high temperatures such as 250°C. This was probably due to coarsening of precipitates or/and matrix grains. The specimen aged at lower temperature showed higher hardness. The maximum harnesses achieved by aging for the ST specimen, the specimens ARB processed by 2 cycles, 4 cycles and 6 cycles were 55HV, 71HV, 69HV and 65HV, respectively. By tensile tests it was shown that the strength increased by the ARB process though the elongation decreased significantly. However, it was found that the tensile elongation of the ARB processed specimens was improved by aging without sacrificing the strength. The results suggest that the Al-Ag alloy having large elongation as well as high strength can be realized by the combination of the ARB process for grain refinement and the subsequent aging for precipitation hardening.

scholarly journals Microstructure and Mechanical Properties of Al-Mg-Si Similar Alloy Laminates Produced by Accumulative Roll Bonding

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4200
Author(s):  
Zhigang Li ◽  
Hao Jiang ◽  
Minghui Wang ◽  
Hongjie Jia ◽  
Hongjiang Han ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Accumulative Roll Bonding ◽  
Thin Sheet ◽  
Heterogeneous Materials ◽  
Thick Sheet ◽  
Subsequent Aging ◽  
Roll Bonding ◽  
Roll Casting ◽  
Promotive Effect ◽  
Similar Materials

As the applications of heterogeneous materials expand, aluminum laminates of similar materials have attracted much attention due to their greater bonding strength and easier recycling. In this work, an alloy design strategy was developed based on accumulative roll bonding (ARB) to produce laminates from similar materials. Twin roll casting (TRC) sheets of the same composition but different cooling rates were used as the starting materials, and they were roll bonded up to three cycles at varying temperatures. EBSD showed that the two TRC sheets deformed in distinct ways during ARB processes at 300°C. Major recrystallizations were significant after the first cycle on the thin sheet and after the third cycle on the thick sheet. The sheets were subject to subsequent aging for better mechanical properties. TEM observations showed that the size and distribution of nano-precipitations were different between the two sheet sides. These nano-precipitations were found to significantly promote precipitation strengthening, and such a promotive effect was referred to as hetero-deformation induced (HDI) strengthening. Our work provides a new promising method to prepare laminated heterogeneous materials with similar alloy TRC sheets.

Microstructure and Texture Evolution in Nickel during Accumulative Roll Bonding

2016 ◽  
Vol 879 ◽  
pp. 454-458 ◽  
Author(s):  
Jia Qi Duan ◽  
Md Zakaria Quadir ◽  
Michael Ferry
Keyword(s):  
Grain Boundaries ◽  
Accumulative Roll Bonding ◽  
Texture Evolution ◽  
Shear Bands ◽  
Rolling Direction ◽  
Sample Surface ◽  
Deformation Texture ◽  
Roll Bonding ◽  
Equiaxed Grains ◽  
Electron Back Scattered Diffraction

Microstructure and texture evolution of commercially pure Ni processed by accumulative roll-bonding (ARB) up to eight cycles were studied using electron back scattered diffraction (EBSD). During ARB processing, the original coarse equiaxed grains were gradually transformed into refined lamellar grains along the rolling direction (RD). Shear bands started forming after three cycles. The fraction of low angle grain boundaries (LAGBs) increased after the first and second cycle because of orientation spreading within the original grains. However, their fraction decreased with the evolution of high angle grain boundaries (HAGBs) during subsequent deformations, until saturation was reached after six cycles. Overall, the typical deformation texture components (S, Copper and Brass) were enhanced up to six ARB cycles and then only Copper was further strengthened. At higher cycles a higher Copper concentration was found near sample surface than the interiors due to a high frictional shear of ARB processing.

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