Laser Shock Peening of Ti6Al4V Alloy with Combined Nanosecond and Femtosecond Laser Pulses

Laser shock peening (LSP) with nanosecond or femtosecond laser pulses is applied to improve the mechanical properties of metallic materials. Thus, it is necessary to compare the effects of different processing methods on microstructure changes and property improvement. In this study, nanosecond LSP (NLSP), femtosecond LSP (FLSP), and LSP with combined nanosecond and femtosecond laser pulses (F-NLSP) are conducted on Ti6Al4V alloys to compare the surface morphologies, in-depth microstructures, and nanohardness changes. In FLSP, the peened surface is smooth, and the affected depth is limited near the peened surface. NLSPed and F-NLSPed samples present rough surfaces due to the severe ablation process. Small equiaxed grains with no preferred grain orientation are denser in F-NLSPed samples than that in NLSPed samples. Compared with NLSPed samples, the affected depth and amplitude of in-depth nanohardness are larger in F-NLSPed samples. This is attributed to the increased laser absorption of incident laser on the treated surface by femtosecond laser pulses. The results in this study show the effects of different LSP methods and provide chances in engineering potentials for material property improvements.

Effect of multiple forging on the microstructure and properties of an as-cast Cu–Ni–Si alloy with high Ni and Si contents

A Cu–Ni–Si alloy with high Ni and Si contents was prepared by the traditional melting and casting method, and then multiple forging and ageing were conducted to investigate their effect on the microstructure and properties. The results show that reticular Ni31Si12 phases are located on the grain boundaries of the dendritic α-Cu(Ni,Si) solution matrix in the as-cast Cu–Ni–Si alloy because of the high Ni and Si contents, and some rice-like Ni2Si phases precipitate in the interior of α-Cu(Ni,Si) grains during cooling. With increasing number of forging passes, the morphology of the α-Cu(Ni,Si) matrix changes from dendrites to elongated dendrites and then equiaxed grains, the Ni31Si12 phase changes from reticular to irregular and then particle-like, while the Ni2Si phase gradually disappears. As a result, the hardness increases continuously up to 18 forging passes, while the electrical conductivity first increases and then decreases significantly. The hardness and electrical conductivity achieve the highest values with 18 forging passes and a subsequent ageing treatment at 450 °C for 4 h, and the corresponding microstructure comprises an equiaxed α-Cu(Ni,Si) matrix with microscale Ni31Si12 particles and sub-microscale Ni2Si precipitates.

Heat Input Effect on Microstructure and Mechanical Properties of Electron Beam Additive Manufactured (EBAM) Cu-7.5wt.%Al Bronze

Electron beam additive wire-feed deposition of Cu-7.5wt.%Al bronze on a stainless-steel substrate has been carried out at heat input levels 0.21, 0.255, and 0.3 kJ/mm. The microstructures formed at 0.21 kJ/mm were characterized by the presence of both zigzagged columnar and small equiaxed grains with 10% of Σ3 annealing twin grain boundaries. No equiaxed grains were found in samples obtained at 0.255 and 0.3 kJ/mm. The zigzagged columnar ones were only retained in samples obtained at 0.255 kJ/mm. The fraction of Σ3 boundaries reduced at higher heat input values to 7 and 4%, respectively. The maximum tensile strength was achieved on samples obtained with 0.21 kJ/mm as tested with a tensile axis perpendicular to the deposited wall’s height. More than 100% elongation-to-fracture was achieved when testing the samples obtained at 0.3 kJ/mm (as tested with a tensile axis coinciding with the wall’s height).

Resistance of Austenitic Stainless Steels to Ductility-Dip Cracking: Mechanisms

In Ni-based alloys, precipitates that form along grain boundaries (GBs) during terminal solidification have been shown to pin GBs and resist GB sliding, which can cause ductility-dip cracking (DDC). As a result, it is often suggested that the stainless steel skeletal/lacy  in a  matrix resists DDC because it pins GBs. In the present study, austenitic stainless steels 304, 316, 310, and 321 were quenched with liquid Wood’s metal (75˚C) during welding. Quenching captured the elevated-temperature micro-structure and simultaneously induced cracking, thus revealing the mechanisms of the resistance to DDC. In addition, DDC was much higher in 310 than 304, 316, and 321, which is consistent with results of conventional tests. Both 304 and 316 solidified as columnar  grains, with continuous  formed along GBs soon after solidification to resist DDC along the GBs. 321 solidified as equiaxed grains of  instead of columnar, and the tortuous GBs associated with equiaxed grains resisted DDC. 310, however, solidified as coarse, straight  grains with little  along the GBs, and solidification GBs migrated to become locally straight. The resulting GBs were long, straight, and naked, which is ideal for DDC. In 304, 316, or 321, skeletal/lacy  in a  matrix did not exist in the fusion zone near the mushy zone, where DDC occurs. This proved skeletal/lacy  cannot resist DDC as often suggested. Instead, the present study identified two new mechanisms of resistance to DDC: 1) formation of continuous or nearly continuous  along boundaries of columnar  grains and 2) solidification as equiaxed  grains.

Dry Sliding Wear Behavior of Wrought Al-12.7Si-0.7Mg Alloy

In present paper, the dry sliding wear behaviors of wrought Al-12.7Si-0.7Mg alloy have been investigated using a pin-on-disc machine. The effect of various parameters, such as alloy conditions, sliding speed, and normal pressure, has been investigated. Wear surface was characterized by SEM/EDX microanalysis. The microstructure, hardness and tensile properties of the extruded profile were investigated with the aim of understanding the wear and friction mechanisms. The present results reveal an improvement in the mechanical and tribological properties, obtained due to microstructure characterized by fine Si particles uniformly distributed in the Al matrix of fine equiaxed grains, as promoted by hot extrusion. It was also revealed that higher hardness and the lower aspect ratio of eutectic Si particles contributed to the better wear resistance.

Effect of Microstructure on the Dimensional Stability of Extruded Pure Aluminum

High-performance extruded aluminum alloys with complex textures suffer significant dimension variation under environmental temperature fluctuations, dramatically decreasing the precision of navigation systems. This research mainly focuses on the effect of the texture of extruded pure aluminum on its dimensional stability after various annealing processes. The result reveals that a significant increment in the area fraction of recrystallized grains with <100> orientation and a decrement in the area fraction of grains with <111> orientation were found with increasing annealing temperature. Moreover, with the annealing temperature increasing from 150 °C to 400 °C, the residual plastic strain after twelve thermal cycles with a temperature range of 120 °C was changed from −1.6 × 10−5 to −4.5 × 10−5. The large amount of equiaxed grains with <100> orientation was formed in the microstructure of the extruded pure aluminum and the average grain size was decreased during thermal cycling. The area fraction of grain with <100> crystallographic orientation of the sample annealed at 400 °C after thermal cycling was 30.9% higher than annealed at 350 °C (23.7%) or at 150 °C (18.7%). It is attributed to the increase in the proportion of recrystallization grains with <100> direction as the annealing temperature increases, provided more nucleation sites for the formation of fine equiaxed grains with <100> orientation. The main orientation of the texture was rotated from parallel to <111> to parallel to <100> after thermal cycling. The change in the orientation of grains contributed to a change in interplanar spacing, which explains the change in the dimension along the extrusion direction during thermal cycling.

In Situ Formation of Laser-Cladded Layer on Thin-Walled Tube of Aluminum Alloy in Underwater Environment

The first study of thin-walled aluminum-alloy tubes with underwater-laser-nozzle in situ melting technology was carried out. The study mainly covered the influence of the water environment on the laser melting process, melting appearance, geometric characteristics, microstructure, regional segregation and microhardness. During the transfer of the cladding environment from air to water, the uniformity of the cladding layer became poor, but excellent metallurgical bonding was still obtained. The dilution rate (D) decreased from 0.46 to 0.33, while the shape factor (S) increased from 4.38 to 5.98. For the in-air and underwater samples, the microstructure of the melting zone (MZ) and the cladding zone (CZ) were columnar dendrites and equiaxed grains, respectively. In addition, the microstructure of the overlapping zone (OZ) was composed of columnar dendrites and equiaxed grains. The underwater average grain size was smaller than that of in-air. In addition, the water environment was beneficial for reducing the positive segregation in the columnar dendrite region. Compared with the in-air cladding sample, the precipitated phases in the OZ of the underwater cladding sample reduced. Under the combined action of grain refinement and precipitated phase reduction, the microhardness value of the underwater OZ was higher than that of the in-air OZ.

Grain refinement mechanism of rapidly solidified nickel alloys

The solidification microstructure evolution of Ni-25 at.% Cu alloys under different undercooling degrees were studied by the cladding method and cyclic superheating method. Two grain refinement phenomena were observed in the obtained undercooling. In the low undercooling condition, dendrite remelting is the main reason for grain refinement in the recalescence process, while in the high undercooling condition, the stress accumulated in the recalescence process leads to recrystallization in the later stage of recalescence. Under the condition of high undercooling, the solidification structure is composed of complete equiaxed grains with relatively uniform grain size, which indicates that grain boundary migration occurs during grain growth.