Study on Interface Microstructure and Bonding Properties of Hot-Rolled Nickel-Based Composite Plate

In this paper, the interface microstructure, elements’ diffusion features at the interface, and bonding properties in nickel-based alloy/carbon steel clad composite prepared by vacuum hot-roll bonding were investigated, comprehensively. The influence of element distribution on the interface bonding strength was revealed as well. The results showed that there was a 13 μm thick diffusion layer at the interface of nickel-based alloy/carbon steel composite plate, which was beneficial to a strong bond between nickel-based alloy and carbon steel, as well as the stable transition of mechanical properties in the thickness direction. Kirkendall voids and fine-grained structure (the grain size is about 41.5 nm) were observable by peeling off the nickel-based alloy cladding, which greatly promoted element diffusion and enhanced the interfacial bonding strength of the nickel-based alloy/carbon steel composite plate. The diffusion coefficient of Ni at the interface was about 2 orders of magnitude larger than that of nanocrystalline Fe. The shear strength reached up to 453 MPa, which was much higher than the minimum of 140 MPa defined in ASTM A-264 specifications. Furthermore, in the shear test, the fracture occurred on the X52 carbon steel side at the contact rather than at the composite plate interface.

Joint Analysis and Reliability Test of Epoxy-Based Nano Silver Paste Under Different Pressure-Less Sintering Processes

Recent years, the sintered silver paste was introduced and further developed for power electronics packaging due to low processing temperature and high working temperature. The pressure-less sintering technology reduces the stress damage caused by the pressure to the chip, improves reliability, and is widely applied in manufacturing. Currently, most existed studies are focused on alcohol-based sintered silver pastes while resins have been demonstrated to improve the bonding properties of solder joints. Hence, the performance and sintering mechanisms with epoxy-based silver paste need to be further explored. In this work, a methodology for multi-factor investigation is settled on the epoxy-based silver paste to reveal the relationship between the strength and the different influence factors. We firstly analyzed the characteristics of commercialized epoxy-based silver paste samples, including silver content, silver particle size, organic paste composition, sample viscosity, and thermal conductivity. Samples were then prepared for shear tests and microstructure analysis under different pressure-less sintering temperatures, holding time, substrate surface, and chip size. Full factor analysis results were further discussed in detail for correlation. The influence factors were ranked from strong to weak as follows: sintering temperature, substrate surface, chip size, and holding time. Finally, a thermal cycling test was carried out for reliability analysis. Epoxy residues are one of the possible reasons which result in shear strength decreasing exponentially.

Effect of Vehicle–Bridge Coupled Vibration on the Performance of Magnesium Phosphate Cement Repair Materials

This study evaluates the effect of vehicle–bridge coupled vibration on the mechanical properties of fiber-reinforced magnesium phosphate cement (FR-MPC) composites and the bonding properties of repaired systems. By means of compressive and flexural bond strengths, fiber pullout, mercury intrusion porosimeter (MIP) and backscattered electron imaging (BSE) analysis, an enhanced insight was gained into the evolution of FR-MPC performance before and after vibration. Experimental results showed that the compressive strength and flexural strength of FR-MPC was increased when it was subjected to vibration. However, the effects of vibration on the flexural strength of plain magnesium phosphate cement (MPC) mortars was insignificant. The increased flexural strength of FR-MPC after vibration could be due to the high average bond strength and pull-out energy between the micro-steel fiber and the MPC matrix. Moreover, BSE analysis revealed that the interface structure between FR-MPC and an ordinary Portland cement (OPC) substrate was more compacted after vibration, which could possibly be responsible for the better bonding properties of FR-MPC. These findings are beneficial for construction project applications of FR-MPC in bridge repairing and widening.