Design and Evaluation of a Shear-Mode MR Damper for Suspension System of Front-Loading Washing Machines

Author(s):  
D. Q. Bui ◽  
V. L. Hoang ◽  
H. D. Le ◽  
H. Q. Nguyen
2020 ◽  
Vol 10 (12) ◽  
pp. 4099
Author(s):  
Quoc-Duy Bui ◽  
Quoc Hung Nguyen ◽  
Tan Tien Nguyen ◽  
Duc-Dai Mai

Magnetorheological (MR) dampers have been widely investigated and proposed for vibration mitigation systems because they possess continuous variability of damping coefficient in response to different operating conditions. In the conventional design of MR dampers, a separate controller and power supply are required, causing an increment of complexity and cost, which are not suitable for home appliances like washing machines. To solve these issues and to reuse wasted energy from vibration of washing machines, in this study, a self-powered shear-mode MR damper, which integrates MR damping and energy-harvesting technologies into a single device, is proposed. The MR damper is composed of an inner housing, on which magnetic coils are wound directly, and an outer housing for covering and creating a closed magnetic circuit of the damper. The gap between the inner housing and the moving shaft is filled with MR fluid to produce the damping force. The energy-harvesting part consists of permanent magnets fastened together on the shaft and induction coils wound directly on slots of the housing. The induced power from the induction coils is directly applied to the excitation coils of the damping part to generate a corresponding damping force against the vibration. In order to achieve optimal geometry of the self-powered MR damper, an optimization for both the damping part and the energy harvesting part of the proposed dampers are conducted based on ANSYS finite element analysis. From optimal solutions, a prototype of the proposed damper is designed in detail, manufactured, and experimentally validated.


Author(s):  
Olugbenga M. Anubi ◽  
Carl D. Crane

This paper presents the control design and analysis of a non-linear model of a MacPherson suspension system equipped with a magnetorheological (MR) damper. The model suspension considered incorporates the kinematics of the suspension linkages. An output feedback controller is developed using an ℒ2-gain analysis based on the concept of energy dissipation. The controller is effectively a smooth saturated PID. The performance of the closed-loop system is compared with a purely passive MacPherson suspension system and a semi-active damper, whose damping coefficient is tunned by a Skyhook-Acceleration Driven Damping (SH-ADD) method. Simulation results show that the developed controller outperforms the passive case at both the rattle space, tire hop frequencies and the SH-ADD at tire hop frequency while showing a close performance to the SH-ADD at the rattle space frequency. Time domain simulation results confirmed that the control strategy satisfies the dissipative constraint.


Author(s):  
Gurubasavaraju Tharehalli mata ◽  
Vijay Mokenapalli ◽  
Hemanth Krishna

This study assesses the dynamic performance of the semi-active quarter car vehicle under random road conditions through a new approach. The monotube MR damper is modelled using non-parametric method based on the dynamic characteristics obtained from the experiments. This model is used as the variable damper in a semi-active suspension. In order to control the vibration caused under random road excitation, an optimal sliding mode controller (SMC) is utilised. Particle swarm optimisation (PSO) is coupled to identify the parameters of the SMC. Three optimal criteria are used for determining the best sliding mode controller parameters which are later used in estimating the ride comfort and road handling of a semi-active suspension system. A comparison between the SMC, Skyhook, Ground hook and PID controller suggests that the optimal parameters with SMC have better controllability than the PID controller. SMC has also provided better controllability than the PID controller at higher road roughness.


Author(s):  
Sergio Alberto Rueda Villanoba ◽  
Carlos Borrás Pinilla

Abstract In this study a Neural Network based fault tolerant control is proposed to accommodate oil leakages in a magnetorheological suspension system based in a half car dynamic model. This model consists of vehicle body (spring mass) connected by the MR suspension system to two lateral wheels (unsprung mass). The semi-active suspension system is a four states nonlinear model; it can be written as a state space representation. The main objectives of a suspension are: Isolate the chassis from road disturbances (passenger comfort) and maintain contact between tire and road to provide better maneuverability, safety and performance. On the other hand, component faults/failures are inevitable in all practical systems, the shock absorbers of semi-active suspensions are prone to fail due to fluid leakage but quickly detect and diagnose this fault in the system, avoid major damage to the system and ensure the safety of the driver. To successfully achieve desirable control performance, it is necessary to have a damping force model which can accurately represent the highly nonlinear and hysteretic dynamic of the MR damper. To simulate parameters of the damper, a quasi-static model was applied, quasi-static approaches are based on non-newtonian yield stress fluids flow by using the Bingham MR Damper Model, relating the relative displacement of the piston, the frictional force, a damping constant, the stiffness of the elastic element of the damper and an offset force. The Fault detection and isolation module is based on residual generation algorithms. The residua r is computed as the difference between the displacement signal of functional and faulty model, when the residual is close to zero, the process is free of faults, while any change in r represents a faulty scheme then a wavelet transform, (Morlet wave function) is used to determine the natural frequencies and amplitudes of displacement and acceleration signal during the failure, this module provides parameters to the neural network controller in order to accommodate the failure using compensation forces from the remaining healthy damper. The neural network uses the error between the plant output and the neural network plant for computing the required electric current to correct the malfunction using the inverse dynamics function of the MR damper model. Consequently, a bump condition, and a random profile road (ISO 8608) described by the power spectral density (PSD) of its vertical displacement, is used as disturbance of control system. The performance of the proposed FTC structure is demonstrated trough simulation. Results shows that the control system could reduce the effect of the partial fault of the MR Damper on system performance.


2016 ◽  
Vol 23 (3) ◽  
pp. 501-514 ◽  
Author(s):  
Mat Hussin Ab Talib ◽  
Intan Zaurah Mat Darus

This paper presents a new approach for intelligent fuzzy logic (IFL) controller tuning via firefly algorithm (FA) and particle swarm optimization (PSO) for a semi-active (SA) suspension system using a magneto-rheological (MR) damper. The SA suspension system’s mathematical model is established based on quarter vehicles. The MR damper is used to change a conventional damper system to an intelligent damper. It contains a magnetic polarizable particle suspended in a liquid form. The Bouc–Wen model of a MR damper is used to determine the required damping force based on force–displacement and force–velocity characteristics. The performance of the IFL controller optimized by FA and PSO is investigated for control of a MR damper system. The gain scaling of the IFL controller is optimized using FA and PSO techniques in order to achieve the lowest mean square error (MSE) of the system response. The performance of the proposed controllers is then compared with an uncontrolled system in terms of body displacement, body acceleration, suspension deflection, and tire deflection. Two bump disturbance signals and sinusoidal signals are implemented into the system. The simulation results demonstrate that the PSO-tuned IFL exhibits an improvement in ride comfort and has the smallest MSE for acceleration analysis. In addition, the FA-tuned IFL has been proven better than IFL–PSO and uncontrolled systems for both road profile conditions in terms of displacement analysis.


2012 ◽  
Vol 21 (4) ◽  
pp. 045006 ◽  
Author(s):  
H Laalej ◽  
Z Q Lang ◽  
B Sapinski ◽  
P Martynowicz

2012 ◽  
Vol 215-216 ◽  
pp. 741-745 ◽  
Author(s):  
Jian Xiao Wang ◽  
Shi Wang Wang

A shear mode magnetorheological (MR) elastomer damper is designed and manufactured, in which the MR elastomer is made by mixing RTV silicone, carbonyl iron particles and silicone oil, and solidifying under magnetic field. A flexible cantilever rotor system with single disk is constructed, and the controllability, effectiveness and stability of vibration control for the imbalance response of the rotor system using the MR damper are experimentally studied. From the test, it is found that as the strength of applied magnetic field increases, the damping and stiffness of the damper are increased; the critical speeds of the rotor system supported on the MR damper is increased distinctly, and the vibration at two critical speeds are restrained; the on-off control method may be used to control the rotor vibration while passing through the two critical speeds. The study shows that the shear mode MR elastomer damper is suitable for active vibration control of flexible rotor.


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