Effect of Hot Rolling on Physical and Mechanical Properties of Al 6061 Alloy-Based Metal Matrix Composite

Author(s):  
Senapati Ajit Kumar ◽  
Panda Sasank Shekhar ◽  
Mohanty Gopal Krushna
Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 40 ◽  
Author(s):  
Sergey Zherebtsov ◽  
Maxim Ozerov ◽  
Elizaveta Povolyaeva ◽  
Vitaly Sokolovsky ◽  
Nikita Stepanov ◽  
...  

A Ti-15Mo/TiB metal matrix composite was produced by the spark plasma sintering process at 1400 °C using a Ti-14.25 wt.% Mo-5 wt.% TiB2 powder mixture. The microstructure and mechanical properties of the composite were studied after non-isothermal rolling of specimens heated to 1000 °C to a thickness strain of ~0.7. Transmission and scanning electron microscopy, as well as X-ray analysis were used for microstructure examination; mechanical properties were evaluated using tensile testing and microhardness measurement. In the initial condition, the Ti-15Mo/TiB composite consisted of 8.5 vol.% of TiB needle-like particles heterogeneously distributed within the β matrix. A small volume of fractions of the α″ and ω phases was also found in the microstructure. Microstructure evolution of the composite during hot rolling was associated with dynamic recrystallization of the bcc titanium matrix and shortening of the TiB whiskers by a factor of ~2. The Ti-15Mo/TiB composite after hot rolling showed considerable improvement in ductility without substantial loss of strength and hardness. The hot rolled specimen was not fractured during the compression test even after 45% thickness reduction, while in the initial condition, the compression ductility was 22%. The yield strength for both conditions was quite similar (~1350 MPa). The hot rolled composite also showed some improvement in ductility to ~12% elongation at elevated temperature (500 °C) compared to the initial condition, the tensile elongation of which did not exceed 2%. The observed difference in the mechanical behavior was associated with the presence of the metastable α″ and isothermal ω phases in the initial condition and the more stable α phase in the hot rolled condition.


2010 ◽  
Vol 667-669 ◽  
pp. 689-694 ◽  
Author(s):  
Cheng Xu ◽  
Z. Horita ◽  
Terence G. Langdon

It is now well established that the application of high-pressure torsion (HPT) leads to exceptionally small grain sizes in bulk solids, usually in the nanometer scale. The HPT method thus attracts considerable attention and has been utilized in processing many materials such as pure metals, alloys and even ceramics. This paper describes experiments conducted on samples of an Al-6061 alloy and an Al-6061 metal matrix composite, reinforced with 20 vol.% Al2O3 particulates, in order to evaluate the mechanical properties of the alloy and its composite processed by HPT. The tensile properties of the materials were obtained both at room temperature and at 773 K and representative microstructures were observed using transmission electron microscopy.


2019 ◽  
Vol 13 (4) ◽  
pp. 5804-5817
Author(s):  
Ibrahim Sabry

It is expected that the demand for Metal Matrix Composite (MMCs) will increase in these applications in the aerospace and automotive industries sectors, strengthened AMC has different advantages over monolithic aluminium alloy as it has characteristics between matrix metal and reinforcement particles.  However, adequate joining technique, which is important for structural materials, has not been established for (MMCs) yet. Conventional fusion welding is difficult because of the irregular redistribution or reinforcement particles.  Also, the reaction between reinforcement particles and aluminium matrix as weld defects such as porosity in the fusion zone make fusion welding more difficult. The aim of this work was to show friction stir welding (FSW) feasibility for entering Al 6061/5 to Al 6061/18 wt. % SiCp composites has been produced by using stir casting technique. SiCp is added as reinforcement in to Aluminium alloy (Al 6061) for preparing metal matrix composite. This method is less expensive and very effective. Different rotational speeds,1000 and 1800 rpm and traverse speed 10 mm \ min was examined. Specimen composite plates having thick 10 mm were FS welded successfully. A high-speed steel (HSS) cylindrical instrument with conical pin form was used for FSW. The outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt. %) was 195 MPa at rotation speed 1800 rpm, the outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt.%) was 165 MPa at rotation speed 1000 rpm, that was very near to the composite matrix as-cast strength. The research of microstructure showed the reason for increased joint strength and microhardness. The microstructural study showed the reason (4 %) for higher joint strength and microhardness.  due to Significant   of SiCp close to the boundary of the dynamically recrystallized and thermo mechanically affected zone (TMAZ) was observed through rotation speed 1800 rpm. The friction stir welded ultimate tensile strength Decreases as the volume fraction increases of SiCp (18 wt.%).


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