Research on specific cutting energy and parameter optimization in micro-milling of heat-resistant stainless steel

2016 ◽  
Vol 89 (1-4) ◽  
pp. 191-205 ◽  
Author(s):  
Shoufeng Gao ◽  
Siqin Pang ◽  
Li Jiao ◽  
Pei Yan ◽  
Zhiwen Luo ◽  
...  
Author(s):  
S. D. Supekar ◽  
B. A. Gozen ◽  
B. Bediz ◽  
O. B. Ozdoganlar ◽  
S. J. Skerlos

This article investigates the feasibility of using supercritical carbon dioxide based metalworking fluids (scCO2 metalworking fluids (MWFs)) to improve micromachinability of metals. Specifically, sets of channels were fabricated using micromilling on 304 stainless steel and 101 copper under varying machining conditions with and without scCO2 MWF. Burr formation, average specific cutting energy, surface roughness, and tool wear were analyzed and compared. Compared to dry machining, use of scCO2 MWF reduced burr formation in both materials, reduced surface roughness by up to 69% in 304 stainless steel and up to 33% in 101 copper, tool wear by up to 20% in 101 copper, and specific cutting energy by up to 87% in 304 stainless steel and up to 40% in 101 copper. The results demonstrate an improvement in micromachinability of the materials under consideration and motivate future investigations of scCO2 MWF-assisted micromachining to reveal underlying mechanisms of functionality, as well as to directly compare the performance of scCO2 MWF with alternative MWFs appropriate for micromachining.


2020 ◽  
Vol 108 (1-2) ◽  
pp. 245-261 ◽  
Author(s):  
Debajyoti Ray ◽  
Asit Baran Puri ◽  
Naga Hanumaiah ◽  
Saurav Halder

2016 ◽  
Author(s):  
Zi Jie Choong ◽  
Dehong Huo ◽  
Patrick Degenaar ◽  
Anthony O’Neill

This paper presents the research on the machinability studies in micro-milling of (001) silicon wafer. Excessive generation of undesirable surface and subsurface damages such as surface edge chipping often occurs when machined at depth of cut of several hundreds of microns. Ideal machining strategy to reduce the generation of edge chipping is required. Investigations on the effect of machining conditions on the cutting performances and size effect on the specific cutting energy in silicon micro-milling were conducted. These investigations provide understandings on the behavior of cutting mechanism during machining and helps to identify suitable machining parameters for fracture free machining using diamond end mills. Full slot milling were performed along <100> and <110> directions on a (001) surface wafer under various machining conditions. Results show that machined surfaces along <100> were of better quality than those along <110> and is in agreement with previous studies. Furthermore, good machining quality was achieved when machined at depth of cut of 10 μm or feed per tooth of 0.075 μm/tooth, regardless of the machining conditions. In addition, investigation for the size effect on specific cutting energy also shows that brittle mode machining begins when feed per tooth increases beyond 0.4 μm/tooth.


2012 ◽  
Vol 53 (6) ◽  
pp. 1090-1093 ◽  
Author(s):  
Yasuhiro Hoshiyama ◽  
Xiaoying Li ◽  
Hanshan Dong ◽  
Akio Nishimoto

Alloy Digest ◽  
2006 ◽  
Vol 55 (11) ◽  

Abstract Kubota alloy HH II is a heat-resistant fully austenitic stainless steel casting for multiple furnace parts. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance as well as casting and joining. Filing Code: SS-980. Producer or source: Kubota Metal Corporation, Fahramet Division.


Alloy Digest ◽  
2010 ◽  
Vol 59 (5) ◽  

Abstract UGINOX R24-13S is an austenitic heat resistant stainless steel with good oxidation resistance. The alloy is frequently used in the heat treating industry. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on high temperature performance as well as forming, heat treating, and joining. Filing Code: SS-1063. Producer or source: Arcelor Stainless USA and Ugine & ALZ.


Alloy Digest ◽  
1996 ◽  
Vol 45 (9) ◽  

Abstract Wiscalloy 25-35Nb is a high-temperature cast heat-resistant stainless steel with good creep-rupture properties. The alloy is centrifugally cast and is often used as petrochemical furnace tubing. This datasheet provides information on composition, physical properties, and tensile properties as well as creep. It also includes information on casting and joining. Filing Code: SS-654. Producer or source: Wisconsin Centrifugal.


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