Novel flexible cores in rotary draw bending forming: applied for the commercial vehicle anti-collision beam with rectangular ribbed (日-shaped) section

Author(s):  
Jicai Liang ◽  
Tian Liang ◽  
Yi Li ◽  
Ce Liang
2014 ◽  
Vol 85 (7) ◽  
pp. 1209-1214 ◽  
Author(s):  
Bernd Engel ◽  
Hassan Raheem Hassan

2011 ◽  
Vol 213 ◽  
pp. 320-324
Author(s):  
Byeong Don Joo ◽  
Jeong Hwan Jang ◽  
Hyun Jong Lee ◽  
Young Hoon Moon

Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. At initial pre-bending stage, the variations of wall thickness and cross-section have effects on the accuracy of final products and quality. Because of a relatively excellent productive velocity, geometric size precision and reliance of product qualities, rotary draw bending is widely used. This study shows the bendability such as cross-section ovality, springback ratio and thickness variation in the various conditions of materials.


2014 ◽  
Vol 620 ◽  
pp. 417-423 ◽  
Author(s):  
Zhong Wen Xing ◽  
Zhi Wei Xu ◽  
Hong Liang Yang ◽  
Cheng Xi Lei

A finite element model of high-strength rectangular section steel tube in rotary-draw bending is established to study the stress and strain in the bending process. Based on control variate method, this paper analyzes the influence laws of three geometric parameters on rotary-draw bending. The results show that bending radius is the most important factor, forming property increases significantly with the increase of bending radius, the trends of cracking and wrinkling are all decreased. The thickness of wall has influence on the strain of inwall, thinner tube may cause crack and wrinkle. Fillet radius has no effect on ektexine, the strain of inwall decreases slightly with the increase of fillet radius.


2012 ◽  
Vol 2012.50 (0) ◽  
pp. 30901-30902
Author(s):  
Yoshitaka INOUE ◽  
Hirohumi IWASAKI ◽  
Keiji OGI ◽  
Xia ZHU ◽  
Nagatoshi OKABE

2018 ◽  
Vol 15 ◽  
pp. 804-811 ◽  
Author(s):  
Christopher Heftrich ◽  
Rainer Steinheimer ◽  
Bernd Engel

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