Optimization of Resin Infusion Processing for Composite Pipe Key-Part and K/T Type Joints Using Vacuum-Assisted Resin Transfer Molding

2016 ◽  
Vol 23 (5) ◽  
pp. 1065-1078 ◽  
Author(s):  
Changchun Wang ◽  
Guanghui Bai ◽  
Guangquan Yue ◽  
Zhuxi Wang ◽  
Jin Li ◽  
...  
2019 ◽  
Vol 53 (22) ◽  
pp. 3063-3072
Author(s):  
Sergey Evsyukov ◽  
Ronald Klomp-de Boer ◽  
HD Stenzenberger ◽  
Tim Pohlmann ◽  
Matthijs ter Wiel

A novel low-melting, low-viscosity, one-part bismaleimide resin based on m-xylylene bismaleimide has been developed and examined for application in vacuum-assisted resin infusion. The resin is a fully formulated system comprising a ternary eutectic BMI mixture blended with bis-( o-propenylphenoxy)benzophenone and 2,2'-bis(3-allyl-4-hydroxyphenyl)propane as co-monomers. The resin offers enhanced properties for melt processing techniques. The formulation strategy and chemistry is presented and discussed in detail. For resin infusion and/or resin transfer molding technologies, the melt processing temperature of the resin is in the range of 90–110℃. Processing data of the uncured and mechanical properties of cured neat resin are provided. The resin shows a Tgof 285℃ when post-cured at 250℃ for 6 h. Finally, a 400 × 500 mm2carbon fabric laminate was successfully molded for demonstration by a VARI process. The microscopic study reveals no voids and no laminate surface imperfections. The VARI processing details are presented and discussed.


2008 ◽  
Vol 29 (4) ◽  
pp. 390-395 ◽  
Author(s):  
Young Seok Song ◽  
Jae Ryoun Youn

2020 ◽  
pp. 152808372093233 ◽  
Author(s):  
MA Agwa ◽  
Sherif M Youssef ◽  
Soliman S Ali-Eldin ◽  
M Megahed

Vacuum-Assisted Resin Infusion (VARI) and Resin Transfer Molding (RTM) techniques are the most common techniques for the manufacturing of polymeric composite laminates. The VARI technique has a lot of advantages such as low cost, free voids laminates and the ability to produce complex shapes. However, it has some drawbacks such as poor surface finish and temperature instabilities. On the contrary, the RTM technique can withstand high temperature, producing a good surface finish and complex shape laminates. However, it has a high tooling cost and poor quality laminates due to void contents. In this study, a new technique integrated both VARI and RTM techniques is developed to minimize their drawbacks. This technique involves using a semitransparent composite plate instead of a vacuum bag in the VARI technique. This semitransparent plate takes the inverse shape of the composite laminate similar to the RTM tooling. However, this plate has a low cost compared with RTM tooling and allows monitoring of the resin flow during the infusion process. To validate the integrated technique, the mechanical properties of composite laminates are compared with that produced by hand layup technique (HLT). Moreover, the influence of incorporation of 0.25 wt. % and 0.5 wt. % of titanium dioxide (TiO2) nanoparticle into woven and chopped fiber/epoxy composite laminates was demonstrated. The results indicated that the laminates fabricated by the integrated VARI method showed higher mechanical properties than those produced by the hand-layup technique. Moreover, glass fiber/epoxy filled with 0.25 wt. % of TiO2 nanoparticles gives high mechanical properties.


2012 ◽  
Vol 32 (8-9) ◽  
pp. 539-546 ◽  
Author(s):  
Chih-Yuan Chang ◽  
Hung-Jie Lin

Abstract A variant process incorporating the method of bag compression into resin transfer molding (RTM), called vacuum assisted compression RTM (VACRTM), has been developed to reduce the cycling period and improve the quality of the part. The process utilizes a flexible bag placed between the upper mold and the preform compared with RTM. By controlling the stretchable bag, the resin is easily introduced into the cavity filled with a loose preform. Then, ambient pressure is applied on the bag that compacts the preform and drives the resin through the remaining dry preform. The objective of this research is to explore the simplified VACRTM feasibility and investigate the effects of process variables, including resin temperature, resin infusion pressure, mold cavity height and cure temperature, on the mechanical strength of the part, by applying Taguchi’s method. The results show that VACRTM has advantages in terms of its being an easy and good seal among mold parts and the the lack of a need to clean the upper mold. The resin infusion pressure is a significant variable for improvement of the mechanical strength of the part. Optimal VACRTM reduces the filling time by 58% and increases the flexural strength by 10%, as compared with typical vacuum assisted RTM (VARTM).


2015 ◽  
Vol 35 (5) ◽  
pp. 493-501 ◽  
Author(s):  
Chih-Yuan Chang

Abstract During the filling process of vacuum assisted resin transfer molding (VARTM), the infusion pressure gradient causes the resin flow and preform thickness variation. Even after the resin infusion discontinues, the resin keeps on flowing until the unnecessary resin is removed. In this study, a one-dimensional flow model coupled to the preform deformation is numerically analyzed to assess the influences of various processing scenarios on the infusion and post-infusion stages. The numerical model is implemented using a finite difference method. Results show that two strategies effectively reduce the filling process. One is to infuse less excess resin and the other is to turn the inlet into the additional vent. For a typical process using a one-sided vent, the theoretically optimum scenario is to infuse the exact required resin volume into the preform. From a practical standpoint, excess resin infusion is inevitable and a robust scenario is proposed by integrating the concept of fully filled preform and two strategies. Additional cases are performed using a vacuum assisted compression RTM (VACRTM) process for comparison purposes. Through the numerical work, a tool for optimization of the VARTM process is provided to reduce the filling process, resin waste and variability in the final composite part.


2014 ◽  
Vol 23 (6) ◽  
pp. 096369351402300
Author(s):  
Dingding Chen ◽  
Sangjae Yoon ◽  
Kazuo Arakawa ◽  
Masakazu Uchino

The entire infusion step in a vacuum-assisted resin transfer molding (VARTM) process was measured by a three-dimensional digital image correlation (DIC) testing system. The results showed that a stack of fibre reinforcements initially shrank and then expanded as the resin filled the cavities before closing the inlet. The full-field thickness change distribution calculated from 3D DIC revealed zones that were unsaturated, partly saturated, and fully saturated with resin.


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