Residual Stress State Characterization of Machined Components by X-ray Diffraction and Multiparameter Micromagnetic Methods

2009 ◽  
Vol 50 (2) ◽  
pp. 195-204 ◽  
Author(s):  
J. Epp ◽  
T. Hirsch
2005 ◽  
Vol 200 (1-4) ◽  
pp. 165-169 ◽  
Author(s):  
C. Mendibide ◽  
P. Steyer ◽  
C. Esnouf ◽  
P. Goudeau ◽  
D. Thiaudière ◽  
...  

2013 ◽  
Vol 772 ◽  
pp. 91-95 ◽  
Author(s):  
Eitan Dabah ◽  
Thomas Kannengiesser ◽  
Dan Eliezer ◽  
Thomas Boellinghaus

The residual stress state in a material has an important role in the mechanism of cracking, induced or assisted by hydrogen. In this contribution, the beamline EDDI in BESSY II instrument in Berlin was used in order to investigate the influence of hydrogen upon the residual stresses state existing in a Supermartensitic stainless steel sample. The method used for investigating the residual stresses is the “sinus square ψ” method. This method involves the usage of high energy X-ray diffraction in order to measure the residual stress state and magnitude. It was found that hydrogen presence has a significant influence upon the magnitude of the residual stresses, as its value decreases with high hydrogen content. This effect is reversible, as hydrogen desorbs from the sample the residual stress magnitude gains its initial value before hydrogen charging.


2014 ◽  
Vol 996 ◽  
pp. 439-444 ◽  
Author(s):  
João P. Nobre ◽  
António Castanhola Batista ◽  
Joana R. Kornmeier ◽  
José D. Costa ◽  
Altino Loureiro ◽  
...  

Friction Stir Processing (FSP) is a relatively new post-processing technique. Fatigue strength of MIG fillet welds of aluminium alloys can be substantially improved using FSP. Beyond other properties intrinsically tied to fatigue life, especially attention should be paid to the effect of the final residual stress state. In this study the residual stress distribution in T-joints of two aluminium alloys was determined by Neutron and X-ray diffraction. FSP effect on the residual stress state and fatigue life was analysed.


2021 ◽  
Vol 1016 ◽  
pp. 423-428
Author(s):  
Shoichi Ejiri ◽  
Hiroaki Ohba ◽  
Toshihiko Sasaki

Currently, the sin2ψ method is established as an effective technique as how to measure the residual stress state of metal materials non-destructively by X-ray diffraction. In recent years, new X-ray stress measurements with two-dimensional detector are developed and spreading in the world. There is the cosα method as one of the new techniques. However, the research about the statistical errors in the method continues. The measurement theory of the cos α method is reviewed on the triaxial stress state. The triaxial stress analysis by the method is examined and discussed from a viewpoint of the derived errors for the determination.


2010 ◽  
Vol 652 ◽  
pp. 37-43 ◽  
Author(s):  
Jeremy Epp ◽  
Thomas Hirsch ◽  
Martin Hunkel ◽  
Robert C. Wimpory

The present work has been executed within the framework of the collaborative research center on Distortion Engineering (SFB 570) in order to evaluate the residual stress state of a disc after carburizing and quenching as well as to validate a simulation procedure. The combined use of X-ray and neutron diffraction analysis provided information about the residual stress states in the whole cross section. However, the stress free lattice spacing d0 for the neutron diffraction experiments is problematic and induces systematic uncertainties in the results and the application of a force balance condition to recalculate d0 might be a solution for improving the reliability of the results. Comparison of experimental results with simulation showed that an overall satisfying agreement is reached but discrepancies are still present.


2008 ◽  
Vol 571-572 ◽  
pp. 421-425
Author(s):  
Guenther A. Maier ◽  
Jozef Keckes ◽  
Jens Brechbuehl ◽  
Hugues Guerault ◽  
Raúl Bermejo

Alumina-zirconia multilayered ceramics have been proposed as an alternative for the design of structural ceramics with improved fracture toughness and strength reliability. During the processing of these laminates, significant residual stresses may arise due to the thermal expansion mismatch between adjacent layers. The correct evaluation of such stress distribution in the laminate may determine its range of application. In this work, the residual stress state in a layered material designed with five thick alumina layers of approximately 650 microns alternated with four thin alumina-zirconia layers of approximately 140 microns was estimated using different methods. A finite element analysis (FEM) was performed for stress evaluation in the bulk and an indentation method and X-Ray diffraction to account for stresses at the surface. Experimental findings show a constant stress distribution within the bulk for each layer, while at the surface stress position dependence is observed in the alumina layers, being the maximum tensile stresses near the layer interface. The accuracy of the results provided by each technique is discussed.


2014 ◽  
Vol 996 ◽  
pp. 878-883
Author(s):  
Raphaëlle Guillou ◽  
Pierre-Olivier Renault ◽  
Eric Le Bourhis ◽  
Philippe Goudeau ◽  
Pierre Godard ◽  
...  

Synchrotron X-ray diffraction is a powerful tool to analyse the mechanical behavior of multiphase materials due to its selectivity. Simultaneous stress analysis of both phases of a W/Cu thin multilayer has been performed during a continuous biaxial loading on DiffAbs beamline at SOLEIL synchrotron (France). The use of a 2D detector with a large sample-detector distance is shown to give relatively accurate applied stress analysis even if only a small part of the usual ψ range of the sin2ψ method is considered. The results show the failure of the thin film multilayer while the W components are still under a strong compressive stress state of-3 GPa. It is concluded that the mechanical behavior is in fact mainly governed by the residual stress state.


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