CFD Modeling of Solid Inclusion Motion and Separation from Liquid Steel to Molten Slag

Author(s):  
Wei Liu ◽  
Jie Liu ◽  
Hongxuan Zhao ◽  
Shufeng Yang ◽  
Jingshe Li
Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2229
Author(s):  
Tomasz Merder ◽  
Jacek Pieprzyca ◽  
Marek Warzecha ◽  
Piotr Warzecha ◽  
Artur Hutny

Continuous casting is one of the steel production stages, during which the improvement in the metallurgical purity of steel can be additionally affected by removing nonmetallic inclusions (NMIs). This can be achieved by means of various types of flow controllers, installed in the working space of the tundish. The change in the steel flow structure, caused by those flow controllers, should lead to an intensification of NMIs removal from the liquid metal to the slag. Therefore, it is crucial to understand the behavior of nonmetallic inclusions during the flow of liquid steel through the tundish, and particularly during their distribution. The presented paper reports the results of the modeling studies of NMI distribution in liquid steel, flowing through the tundish. CFD modeling methods—using different models and computation variants—were employed in the study. The obtained CFD results were compared with the results of laboratory tests (using a tundish water model). The results of the performed investigations allow us to compare both methods of modeling; the investigated phenomena were microparticle distribution and mass microparticle concentration in the model fluid. The validation of the CFD results verified the analyzed computation variants. The aim of the research was to determine which numerical model is the best for describing the studied phenomenon. This will be used as the first phase of a larger research program which will provide for a comprehensive study of the distribution of NMIs flowing through tundish steel.


Author(s):  
Piotr R. Scheller ◽  
Joonho Lee ◽  
Toshihiro Tanaka
Keyword(s):  

2014 ◽  
Vol 54 (12) ◽  
pp. 2767-2771 ◽  
Author(s):  
Guo-Hua Zhang ◽  
Kuo-Chih Chou ◽  
Fu-Shen Li

2016 ◽  
Vol 56 (12) ◽  
pp. 2327-2329
Author(s):  
Jun-Hao Liu ◽  
Guo-Hua Zhang ◽  
Kuo-Chih Chou

2019 ◽  
Vol 5 (2) ◽  
pp. 195-203 ◽  
Author(s):  
Yuhua Pan ◽  
Ming Zhao ◽  
Ping Ma ◽  
Jing Li ◽  
Zhaoyi Huo ◽  
...  

TAPPI Journal ◽  
2015 ◽  
Vol 14 (1) ◽  
pp. 51-60
Author(s):  
HONGHI TRAN ◽  
DANNY TANDRA

Sootblowing technology used in recovery boilers originated from that used in coal-fired boilers. It started with manual cleaning with hand lancing and hand blowing, and evolved slowly into online sootblowing using retractable sootblowers. Since 1991, intensive research and development has focused on sootblowing jet fundamentals and deposit removal in recovery boilers. The results have provided much insight into sootblower jet hydrodynamics, how a sootblower jet interacts with tubes and deposits, and factors influencing its deposit removal efficiency, and have led to two important innovations: fully-expanded sootblower nozzles that are used in virtually all recovery boilers today, and the low pressure sootblowing technology that has been implemented in several new recovery boilers. The availability of powerful computing systems, superfast microprocessors and data acquisition systems, and versatile computational fluid dynamics (CFD) modeling capability in the past two decades has also contributed greatly to the advancement of sootblowing technology. High quality infrared inspection cameras have enabled mills to inspect the deposit buildup conditions in the boiler during operation, and helped identify problems with sootblower lance swinging and superheater platens and boiler bank tube vibrations. As the recovery boiler firing capacity and steam parameters have increased markedly in recent years, sootblowers have become larger and longer, and this can present a challenge in terms of both sootblower design and operation.


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