Role of Welding Parameters Using the Flux Cored Arc Welding Process of Low Alloy Steels on Bead Geometry and Mechanical Properties

2011 ◽  
Vol 21 (4) ◽  
pp. 540-547 ◽  
Author(s):  
A. Aloraier ◽  
A. Almazrouee ◽  
T. Shehata ◽  
John W. H. Price
2013 ◽  
Vol 773-774 ◽  
pp. 759-765 ◽  
Author(s):  
Reenal Ritesh Chand ◽  
Ill Soo Kim ◽  
Ji Hye Lee ◽  
Jong Pyo Lee ◽  
Ji Yeon Shim ◽  
...  

In robotic GMA (Gas Metal Arc) welding process, heat and mass inputs are coupled and transferred by the weld arc and molten base material to the weld pool. The amount and distribution of the input energy are basically controlled by the obvious and careful choices of welding process parameters in order to accomplish the optimal bead geometry and the desired mechanical properties of the quality weldment. To make effective use of automated and robotic GMA welding, it is imperative to predict online faults for bead geometry and welding quality with respect to welding parameters, applicable to all welding positions and covering a wide range of material thickness. To successfully accomplish this objective, two sets of experiment were performed with different welding parameters; the welded samples from SM 490A steel flats adopting the bead-on-plate technique were employed in the experiment. The experimental results of current and voltage waveforms were used to predict the magnitude of bead geometry and welding quality, and to establish the relationships between weld process parameters and online welding faults. MD (Mahalanobis Distance) technique is employed for investigating and modeling of GMA welding process and significance test techniques were applied for the interpretation of the experimental data. Statistical models developed from experimental results which can be used to control the welding process parameters in order to achieve the desired bead geometry based on weld quality criteria.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1282
Author(s):  
Minho Park ◽  
Jisun Kim ◽  
Changmin Pyo ◽  
Jaewoong Kim ◽  
Kwangsan Chun

As a result of strengthened sulfur content standards for ship fuel oil in IMO regulations, major domestic and foreign carriers have a high and growing demand for liquefied natural gas (LNG) powered ships and related equipment. For LNG operation in a cryogenic environment, a storage tank and fuel supply system that uses steel with excellent brittleness and fatigue strength is required. Ships that use LNG have a high vulnerability to explosion and fire. For this reason, 9% Ni is typically used, since a ship requires high quality products with special materials and structural technologies that guarantee operability at cryogenic temperatures. However, there is an urgent need for research to derive a uniform welding quality, since high process difficulty and differences in welding quality related to a welder’s skills can cause a deterioration of the weld quality in the 9% Ni steel welding process. For 9% Ni steel, the higher the dilution ratio of the base metal, the lower the strength. In order to secure the required strength, excessive dilution of the base metal should be avoided, and the relationship between dilution ratio and strength should be investigated. According to previous research, if it exceeds 25% it may be lower than the API standard of 363 MPa for hardening welds. Therefore, in this study, the flux cored arc welding process is performed by establishing criteria that can be evaluated based on the SVM method in order to determine the structure of the weld to be cured according to the dilution rate of the base metal. We would like to propose a multipurpose optimization algorithm to ensure uniform quality of 9% Ni steel.


2013 ◽  
Vol 758 ◽  
pp. 41-47
Author(s):  
Fernanda de Souza de Souza Royse ◽  
Ivan Napoleão Bastos ◽  
Hector Reynaldo Meneses Costa

In harsh operational conditions, the low-alloy steels need to be protected from the environment. Thus, against corrosion and wear, an ordinary choice is metallic cladding. In this sense, the present study aimed to evaluate the properties of cobalt base superalloy coating deposited by gas tungsten welding process (GTAW) on steel SAE 4140. A circumferential weld was chosen due to its critical restraint. Four coating conditions were studied varying the welding currents. A microstructural evaluation was done using optical and scanning electron microscopy. The physical properties of coatings were additionally evaluated by microhardness measurement and dilution quantification. The results obtained indicated, for all conditions, a uniformity of layers. However, the deposited weld characteristics are strongly dependent on welding parameters. For the welding parameters studied, the maximum dilution of 60.8% was observed in coatings with austenitic and dendrite microstructures welded with 110 A current. Moreover, the metallographic analysis and microhardness tests showed, for some cases, the presence of partially diluted zone, a microstructural layer in the transition region of base metal and coating. The welding performed with current of 90 A showed the best combination of microhardness and dilution aspects, without defects in coating.


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