Energy savings through heat integration of continuous tank reactors into heat recovery systems

Author(s):  
Abubakr Al-Saggaf ◽  
Dieter Mewes
2012 ◽  
Vol 9 (2) ◽  
pp. 65
Author(s):  
Alhassan Salami Tijani ◽  
Nazri Mohammed ◽  
Werner Witt

Industrial heat pumps are heat-recovery systems that allow the temperature ofwaste-heat stream to be increased to a higher, more efficient temperature. Consequently, heat pumps can improve energy efficiency in industrial processes as well as energy savings when conventional passive-heat recovery is not possible. In this paper, possible ways of saving energy in the chemical industry are considered, the objective is to reduce the primary energy (such as coal) consumption of power plant. Particularly the thermodynamic analyses ofintegrating backpressure turbine ofa power plant with distillation units have been considered. Some practical examples such as conventional distillation unit and heat pump are used as a means of reducing primary energy consumption with tangible indications of energy savings. The heat pump distillation is operated via electrical power from the power plant. The exergy efficiency ofthe primary fuel is calculated for different operating range ofthe heat pump distillation. This is then compared with a conventional distillation unit that depends on saturated steam from a power plant as the source of energy. The results obtained show that heat pump distillation is an economic way to save energy if the temperaturedifference between the overhead and the bottom is small. Based on the result, the energy saved by the application of a heat pump distillation is improved compared to conventional distillation unit.


Author(s):  
Antonio Agresta ◽  
Antonella Ingenito ◽  
Roberto Andriani ◽  
Fausto Gamma

Following the increasing interest of aero-naval industry to design and build systems that might provide fuel and energy savings, this study wants to point out the possibility to produce an increase in the power output from the prime mover propulsion systems of aircrafts. The complexity of using steam heat recovery systems, as well as the lower expected cycle efficiencies, temperature limitations, toxicity, material compatibilities, and/or costs of organic fluids in Rankine cycle power systems, precludes their consideration as a solution to power improvement for this application in turboprop engines. The power improvement system must also comply with the space constraints inherent with onboard power plants, as well as the interest to be economical with respect to the cost of the power recovery system compared to the fuel that can be saved per flight exercise. A waste heat recovery application of the CO2 supercritical cycle will culminate in the sizing of the major components.


Author(s):  
Mostafa El-Shafie ◽  
M. Khalil Bassiouny ◽  
Shinji Kambara ◽  
Samy M. El-Behery ◽  
A.A. Hussien

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 958 ◽  
Author(s):  
Elin Svensson ◽  
Matteo Morandin ◽  
Simon Harvey ◽  
Stavros Papadokonstantakis

The definition of appropriate energy targets for large industrial processes is a difficult task since operability, safety and plant layout aspects represent important limitations to direct process integration. The role of heat exchange limitations in the definition of appropriate energy targets for large process sites was studied in this work. A computational framework was used which allows to estimate the optimal distribution of process stream heat loads in different subsystems and to select and size a site wide utility system. A complex Swedish refinery site is used as a case study. Various system aggregations, representing different patterns of heat exchange limitations between process units and utility configurations were explored to identify trade-offs and bottlenecks for energy saving opportunities. The results show that in spite of the aforementioned limitations direct heat integration still plays a significant role for the refinery energy efficiency. For example, the targeted hot utility demand is reduced by 50–65% by allowing process-to-process heat exchange within process units even when a steam utility system is available for indirect heat recovery. Furthermore, it was found that direct process heat integration is motivated primarily at process unit level, since the heat savings that can be achieved by allowing direct heat recovery between adjacent process units (25–42%) are in the same range as those that can be obtained by combining unit process-to-process integration with site-wide indirect heat recovery via the steam system (27–42%).


Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3478 ◽  
Author(s):  
Sofie Marton ◽  
Elin Svensson ◽  
Simon Harvey

In many energy-intensive industrial process plants, significant improvements in energy efficiency can be achieved through increased heat recovery. However, retrofitting plants for heat integration purposes can affect process operability. The aim of this paper is to present a comprehensive overview of such issues by systematically relating different types of heat recovery retrofit measures to a range of technical barriers associated with process operability and practical implementation of the measures. The paper presents a new approach for this kind of study, which can be applied in the early-stage screening of heat integration retrofit measures. This approach accounts for the importance of a number of selected operability factors and their relative significance. The work was conducted in the form of a case study at a large oil refinery. Several conceptual heat exchanger network retrofit design proposals were prepared and discussed during semi-structured interviews with technical staff at the refinery. The results show that many operability and practical implementation factors, such as spatial limitations, pressure drops and non-energy benefits, influence the opportunities for implementation of different types of heat exchanger network retrofit measures. The results indicate that it is valuable to consider these factors at an early stage when designing candidate heat exchanger network retrofit measures. The interview-based approach developed in this work can be applied to other case studies for further confirmation of the results.


Solar Energy ◽  
2005 ◽  
Author(s):  
Yujie Cui ◽  
Mingsheng Liu ◽  
Kirk Conger

The Laboratory Air Handling Unit (LAHU) system for laboratory buildings has been developed and optimized. Theoretical study has concluded that the LAHU with optimal outside air control and optimal heat recovery control significantly reduces thermal energy use, saves pump power consumption and improves office indoor air quality. This paper presents validation experiments of LAHU energy performance in a large university research building including detailed experimental methodology, procedures and preliminary experimental energy savings results. The experiments establish that the LAHU can reduce annual heating by over 30% and can reduce heat recovery pump power by over 50% for this typical laboratory building.


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