Polymer Melt Mixing in Static Mixers ☆

Author(s):  
Peter G.M. Kruijt ◽  
Shanmugasundaram Sivarajan
Author(s):  
P. Tanguy ◽  
F. Bertrand ◽  
F. Thibault ◽  
P. Galy-Jammou
Keyword(s):  

Polymers ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1226 ◽  
Author(s):  
Ivo Kuřitka ◽  
Vladimír Sedlařík ◽  
Diana Harea ◽  
Evghenii Harea ◽  
Pavel Urbánek ◽  
...  

In this paper, we present the use of a disubstituted polyacetylene with high thermal stability and quantum yield as a fluorescence label for the identification, tracing, recycling, and eventually anti-counterfeiting applications of thermoplastics. A new method was developed for the dispersion of poly[1-phenyl-2-[p-(trimethylsilyl)phenyl]acetylene] (PTMSDPA) into polymer blends. For such purposes, four representative commodity plastics were selected, i.e., polypropylene, low-density polyethylene, poly(methyl methacrylate), and polylactide. Polymer recycling was mimicked by two reprocessing cycles of the material, which imparted intensive luminescence to the labelled polymer blends when excited by proper illumination. The concentration of the labelling polymer in the matrices was approximately a few tens ppm by weight. Luminescence was visible to the naked eye and survived the simulated recycling successfully. In addition, luminescence emission maxima were correlated with polymer polarity and glass transition temperature, showing a marked blueshift in luminescence emission maxima with the increase in processing temperature and time. This blueshift results from the dispersion of the labelling polymer into the labelled polymer matrix. During processing, the polyacetylene chains disentangled, thereby suppressing their intermolecular interactions. Moreover, shear forces imposed during viscous polymer melt mixing enforced conformational changes, which shortened the average conjugation length of PTMSDPA chain segments. Combined, these two mechanisms shift the luminescence of the probe from a solid- to a more solution-like state. Thus, PTMSDPA can be used as a luminescent probe for dispersion quality, polymer blend homogeneity, and processing history, in addition to the identification, tracing, and recycling of thermoplastics.


Author(s):  
Torsten Wintergerste

Static mixers are used for the mixing of fluids with different properties like viscosity, density, temperature, etc. The Sulzer SMB mixer is designed for a high pressure drop which is e.g. the case in polymer melt blending. The deformation of the mixer caused by the fluid flow is investigated by the coupling of commercial CFD and FEA codes through a communications library called MpCCI. This loose coupling approach gives the opportunity for calculating the deformation of very complex structures which can be used for an optimization process during the phase of development of new mixers. This paper shows the use of the coupling of the two commercial codes STAR-CD and PERMAS by MpCCI for the investigation of the deformations of a mixer. It demonstrates that the use of coupling allows a more realistic calculation of stresses inside the structure.


Author(s):  
A. C. Reimschuessel ◽  
V. Kramer

Staining techniques can be used for either the identification of different polymers or for the differentiation of specific morphological domains within a given polymer. To reveal morphological features in nylon 6, we choose a technique based upon diffusion of the staining agent into accessible regions of the polymer.When a crystallizable polymer - such as nylon 6 - is cooled from the melt, lamellae form by chainfolding of the crystallizing long chain macromolecules. The regions between adjacent lamellae represent the less ordered amorphous domains into which stain can diffuse. In this process the lamellae will be “outlined” by the dense stain, giving rise to contrast comparable to that obtained by “negative” staining techniques.If the cooling of the polymer melt proceeds relatively slowly - as in molding operations - the lamellae are usually arranged in a radial manner. This morphology is referred to as spherulitic.


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