Blast furnace feedstock and coke oven chemical feedstock

2020 ◽  
pp. 321-358
Author(s):  
Seiji Nomura
Author(s):  
Edoardo Bertolotto ◽  
Alberto Amato ◽  
Li Guoqiang

Abstract The present paper describes atmospheric experimental tests of a new Ansaldo Energia full scale burner which was designed to burn fuels byproduct of steel making processes (mixtures of Blast-Furnace Gas (BFG) and Coke-Oven Gas (COG)), characterized by very low heating values (LHV∼2–3.5 MJ/kg) and very low stoichiometric air/fuel ratios (∼0.5–1 kg/kg). In particular, flame stability and blow-out margins were assessed for different burner variants and fuel compositions such as pure BFG, blends of BFG with increasing content of COG, and also a synthetic mixture of natural gas, hydrogen and nitrogen (NG/H2/N2). Except for pressure, all burner inlet conditions were simulated as in the actual gas turbine engine. The best performing burner among those tested demonstrated an excellent burning stability behavior over a wide operating range and stably burned pure BFG without any supplementary fuel. Furthermore, considering that in most operating concepts gas turbine engines for Ultra-Low BTU applications require a back-up fuel (such as oil, propane or natural gas) to ignite and ramp up or to perform load-rejections, the present atmospheric tests also assessed maneuvers to switch from natural gas operation to syngas operation. Also in this type of dual-fuel operation the burner demonstrated a wide flame stability range.


2020 ◽  
Vol 34 (11) ◽  
pp. 15048-15060
Author(s):  
Ziguang Zhao ◽  
Xiaobing Yu ◽  
Yansong Shen ◽  
Yuntao Li ◽  
Hui Xu ◽  
...  

Author(s):  
A. Babich ◽  
F. Hippe ◽  
R. Lin ◽  
J.-P. Simoes ◽  
D. Senk

Among numerous measures to accelerate the PC conversion within the blast furnace (BF) raceway, local increase of oxygen concentration is the most common one. On the other hand, the presence of cold media (oxygen) in the vicinity of the coal stream might affect its ignition and combustion negatively. A minor amount of coke oven gas (COG) may increase the temperature and consequently accelerate the coal conversion. To examine this effect, laboratory trials under blast furnace simulating conditions were performed using the Multifunctional Injection Rig for Ironmaking (MIRI). The results of the simulation testified a higher conversion degree of coal while adding the COG. The temperature increase is measurable in the reaction chamber and the off-gas stream. Optical microscopy of the original PC particles and residues after reaction confirm the findings of the off-gas analysis and the increase in temperature during the experiments with addition of COG. The thermogravimetric analysis was applied to determine and to compare the behaviour of coal in different atmospheres including an atmosphere with COG. A stand at one tuyère at a modern BF was erected and tests were performed targeting the observation of the ignition behaviour of coal at different COG rates, using a camera image analysis system. Laboratory trials under blast furnace raceway simulating conditions showed, that even a small amount of COG significantly improves the PC conversion degree. A new technology of PC injection, including addition of small amount of COG to the PC transporting gas, aimed at neutralization of the oxygen local cooling effect, elaborated, justified and tested.


2020 ◽  
Vol 60 (10) ◽  
pp. 2218-2227 ◽  
Author(s):  
Kenichi Higuchi ◽  
Shinroku Matsuzaki ◽  
Koji Saito ◽  
Seiji Nomura

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