Pinch Analysis and Process Integration

Author(s):  
Dina Ahmed Kamel ◽  
Mamdouh Ayad Gadalla ◽  
Fatma Hanafy Ashour

Chemical processes are energy intensive industries; the majority of energy consumed in industrial processes is mainly used for heating and cooling requirements. This results in increasing the interest in obtaining the optimum design of the heat exchanger networks to reduce the energy consumption and face the growing energy crises. Most of the published literature over the last fifty years promotes the process integration technology as a main part of the process system engineering science. Graphical Pinch Analysis method normally includes two key steps, firstly obtaining the energy targets which include the minimum energy required for the HEN design, then designing the heat exchanger network (HEN). This paper introduces a new graphical approach for the design of new heat exchanger networks (HENs) based on pinch analysis rules. The HEN is represented on a simple graph, where the cold stream temperatures are plotted on the X-axis while the driving forces for each exchanger are plotted on the Y-axis. This graphical technique can describe the energy analysis problems in term of temperature driving force inside the heat exchanger, which is an important factor in the design process as the differences in these driving forces are involved in calculating the area of heat exchangers, and consequently affecting the cost.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3839
Author(s):  
Leonid M. Ulyev ◽  
Maksim V. Kanischev ◽  
Roman E. Chibisov ◽  
Mikhail A. Vasilyev

This paper presents both the results of a study of the existing heat exchanger network (HEN) of an industrial unit for ethylbenzene (EB) production by the alkylation of benzene with ethylene, and an analysis of four different HEN retrofit projects carried out using process integration methods. The project of modernization of HEN was carried out using classical methods of Pinch analysis. For this case, the value of ΔTmin is determined, which is limited by the technological conditions of the process. Additionally, two different heat pump (HP) integration options and the joint retrofit Pinch project with HP integration are under consideration. The economic analysis of each of the projects was carried out. It is shown that the best results will be obtained when implementing the joint project. As a result, steam consumption will be reduced by 34% and carbon dioxide emissions will be decreased by the same amount.


Author(s):  
Nasser A. Al-Azri

Pinch analysis is a methodology used for minimizing energy and material consumption in engineering processes. It features the identification of the pinch point and minimum external resources. Two common established approaches are used to identify these features: the graphical approach and the algebraic method, which are time-consuming and susceptible to human and calculation errors when used for a large number of process streams. This paper presents an algorithmic procedure to heat integration based on the algebraic approach. The algorithmic procedure is explained in a didactical manner to introduce pinch analysis for students and novice researchers in the field. Matlab code is presented, which is also intended for developing a Matlab toolbox for process integration.  


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Benjamin H. Y. Ong ◽  
Edward J. Lucas ◽  
Donald G. Olsen ◽  
Simon Roth ◽  
Beat Wellig

Abstract This paper aims to develop an innovative and practical method to accelerate Pinch Analysis problems using a combination of process integration, process simulation tools, and life cycle assessment techniques to design effective industrial energy efficiency measures rapidly. Data extraction and analysis is accelerated using the workflow, reducing pinch analysis duration, and therefore cost. This lowers financial barriers and is expected to help facilitate an increase in the number of conducted pinch analyses each year. An innovative ecological targeting step has been included in the workflow, which represents the option for end-users to further their CO2 savings, once energy targeting has been completed on a purely cost basis. It is expected that optimizing for costs first will enable the implementation of heat recovery solutions in industry. The methodology is applied to an example case study, and the learnings from industrial application is reported.


2019 ◽  
Vol 11 (16) ◽  
pp. 4492 ◽  
Author(s):  
Nemati-Amirkolaii ◽  
Romdhana ◽  
Lameloise

The implementation of sustainable water management practices, through the recycling and reuse of water, is essential in terms of minimizing production costs and the environmental impact of the food industry. This problem goes beyond the classical audit and housekeeping practices through developing a systemic water-using reduction strategy. The implementation of such an approach needs R&D development, especially for the food industry, where there is a lack of knowledge on: (a) process integration and (b) data on the pollutant indicators or (c) volumes of water used and discharged at specific steps of the food processing line. Since energy pinch analysis emerged, different variations of pinch methods have been developed. As a variation of pinch, Water pinch analysis is a global and systematic approach to minimize water consumption and discharges, especially for the most energy-intensive and water-consuming factories. Based on the nature of the food industry, the real systems are complex, multi-source multi-contaminant systems, the problem should be well formulated, including mathematical constraints (inequalities thresholds). Current work has reviewed comprehensive literature about different variations of pinch analysis. In continue, water pinch method deeply discussed and some relevant data concerning the water using process and pollutant indicators have been reviewed with emphasis on the food industry sector.


2021 ◽  
Vol 6 (1) ◽  
pp. 36-47
Author(s):  
Levina Mandalagiri ◽  
Anton Irawan ◽  
Setyawati Yani

Energy conservation has recently become one of the most important considerations in industries, especially in petrochemical industries. This is due to the limited availability of fuel which affects the price of energy sources, as well as the tightening of the regulations concerning environmental and social issues related to pollutant emissions produced by industries. The successful energy-saving efforts made by industries impact on not only lowering production costs but also indirectly preserving natural resources as well as reducing the pollution of CO2 which is one of the gases contributing to global warming. Pinch analysis has been widely known for process integration, especially in heat integration, in order to gain energy efficiency and cost efficiency in many industries for decade. The analysis allows selection of efficient heat exchanger network with minimum hot and cold energy requirement. By using pinch analysis, the number of heat exchanger units required could also be minimized which leads to the optimum cost of operational and investment. Pinch analysis is also allowing for the investigation of any pinch problems, such as pinch threshold problems, cross pinch problems, and problems related to incorrect placement of utilities which impacted to the wastefulness of energy consumption. Despite many success studies of highly potential saving of heat integration through pinch analysis, the real implementation of efficient and effective heat exchanger network (HEN) based on pinch analysis is still facing difficulties, for example in term of flexibility and controllability of operation.  This paper provides preliminary information in increasing energy efficiency or energy savings when utilizing pinch technology considering operability and flexibility of its operation for retrofitting units for chemical industrial plants.


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