Accurate Linear and Nonlinear Model-based Feedforward Deposition Control for Material Extrusion Additive Manufacturing

2021 ◽  
pp. 102389
Author(s):  
Pinyi Wu ◽  
Keval S. Ramani ◽  
Chinedum E. Okwudire
2010 ◽  
Vol 132 (1) ◽  
Author(s):  
M. Senesh ◽  
A. Wolf ◽  
O. Gottlieb

In this paper, we develop and implement a nonlinear model based procedure for the estimation of rigid-body motion via an indirect measurement of an elastic appendage. We demonstrate the procedure by motion analysis of a compound planar pendulum from indirect optoelectronic measurements of markers attached to an elastic appendage that is constrained to slide along the rigid-body axis. We implement a Lagrangian approach to derive a theoretical nonlinear model that consistently incorporates several generalized forces acting on the system. Identification of the governing linear and nonlinear system parameters is obtained by analysis of frequency and damping backbone curves from controlled experiments of the decoupled system elements. The accuracy of the proposed model based procedures is evaluated and its results are compared with those of a previously reported point cluster estimation procedure. Two cases are investigated to yield 1.7% and 3.4% errors between measured motion and its model based estimation for experimental configurations, with a slider mass to pendulum frequency ratios of 12.8 and 2.5, respectively. Motion analysis of system dynamics with the point cluster method reveals a noisy signal with a maximal error of 3.9%. Thus, the proposed model based estimation procedure enables accurate evaluation of linear and nonlinear system parameters that are not directly measured.


2022 ◽  
Vol 26 (1) ◽  
pp. 129-148
Author(s):  
Johannes Laimighofer ◽  
Michael Melcher ◽  
Gregor Laaha

Abstract. Statistical learning methods offer a promising approach for low-flow regionalization. We examine seven statistical learning models (Lasso, linear, and nonlinear-model-based boosting, sparse partial least squares, principal component regression, random forest, and support vector regression) for the prediction of winter and summer low flow based on a hydrologically diverse dataset of 260 catchments in Austria. In order to produce sparse models, we adapt the recursive feature elimination for variable preselection and propose using three different variable ranking methods (conditional forest, Lasso, and linear model-based boosting) for each of the prediction models. Results are evaluated for the low-flow characteristic Q95 (Pr(Q>Q95)=0.95) standardized by catchment area using a repeated nested cross-validation scheme. We found a generally high prediction accuracy for winter (RCV2 of 0.66 to 0.7) and summer (RCV2 of 0.83 to 0.86). The models perform similarly to or slightly better than a top-kriging model that constitutes the current benchmark for the study area. The best-performing models are support vector regression (winter) and nonlinear model-based boosting (summer), but linear models exhibit similar prediction accuracy. The use of variable preselection can significantly reduce the complexity of all the models with only a small loss of performance. The so-obtained learning models are more parsimonious and thus easier to interpret and more robust when predicting at ungauged sites. A direct comparison of linear and nonlinear models reveals that nonlinear processes can be sufficiently captured by linear learning models, so there is no need to use more complex models or to add nonlinear effects. When performing low-flow regionalization in a seasonal climate, the temporal stratification into summer and winter low flows was shown to increase the predictive performance of all learning models, offering an alternative to catchment grouping that is recommended otherwise.


2021 ◽  
Vol 1 ◽  
pp. 2127-2136
Author(s):  
Olivia Borgue ◽  
John Stavridis ◽  
Tomas Vannucci ◽  
Panagiotis Stavropoulos ◽  
Harry Bikas ◽  
...  

AbstractAdditive manufacturing (AM) is a versatile technology that could add flexibility in manufacturing processes, whether implemented alone or along other technologies. This technology enables on-demand production and decentralized production networks, as production facilities can be located around the world to manufacture products closer to the final consumer (decentralized manufacturing). However, the wide adoption of additive manufacturing technologies is hindered by the lack of experience on its implementation, the lack of repeatability among different manufacturers and a lack of integrated production systems. The later, hinders the traceability and quality assurance of printed components and limits the understanding and data generation of the AM processes and parameters. In this article, a design strategy is proposed to integrate the different phases of the development process into a model-based design platform for decentralized manufacturing. This platform is aimed at facilitating data traceability and product repeatability among different AM machines. The strategy is illustrated with a case study where a car steering knuckle is manufactured in three different facilities in Sweden and Italy.


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