High mass flux spray cooling with additives of low specific heat and surface tension: A novel process to enhance the heat removal rate

2017 ◽  
Vol 120 ◽  
pp. 537-548 ◽  
Author(s):  
N.H. Bhatt ◽  
A.R. Pati ◽  
A. Kumar ◽  
A. Behera ◽  
B. Munshi ◽  
...  
2017 ◽  
Vol 89 ◽  
pp. 19-40 ◽  
Author(s):  
A.R. Pati ◽  
Lily ◽  
A.P. Behera ◽  
B. Munshi ◽  
S.S. Mohapatra

2019 ◽  
Vol 157 ◽  
pp. 508-517
Author(s):  
Lily Das ◽  
B. Swain ◽  
B. Munshi ◽  
S.S. Mohapatra ◽  
A. Behera

Author(s):  
Daiki Hanzawa ◽  
Kyosuke Katsumata ◽  
Tomio Okawa

This paper reports the critical heat flux (CHF) enhancement that was observed experimentally when a porous metal was placed in a small flow channel (hereafter, this channel is called a “porous microchannel”). In the porous microchannel, the CHF value increased almost linearly with increased values of the mass flux and the inlet subcooling. In consequence, higher cooling performance was achieved under high mass flux and high inlet subcooling conditions. It was also found that considerable fluctuation of the pressure loss frequently encountered in a small heated channel disappears in the porous microchannel. It was considered that the stabilization of the pressure loss can mainly be attributed to inhibition of the formation of large bubbles. The effects of the material and the pore size of the porous metal were also investigated. Silver and nickel were selected as the porous metal material and the pore size tested was 0.2 and 0.6 mm. In the present experiments, the CHF value was not influenced significantly by the material in spite of the distinct difference of the thermal conductivity between silver and nickel, whilst it was dependent noticeably on the pore size. It was hence suggested that the CHF enhancement observed in this work was mainly caused by the complex thermal-hydraulic field formed in the porous microchannel. Preliminary results of the flow visualization performed to reveal the mechanisms of the CHF enhancement in the porous microchannel was also reported.


Author(s):  
Hamed M. Al-Ahmadi ◽  
S. C. Yao

Systemic experiments were conducted for the spray cooling of high temperature stainless steel using three different types of industrial sprays, full cone and flat hydraulic nozzles and a flat air-mist nozzle. In the present study wide range of mass flux (1.5-30 kg/m2sec) is covered, which has never been thoroughly investigated before. Orientations with respect to gravity and spray angle were also explored. The data have been analyzed and correlated. The results of this study will be important to the product quality control in industries by providing a good estimate of heat flux at different mass flux, spray types and surface temperatures, especially for spray cooling of stainless steel and other metals with similar thermal properties.


2020 ◽  
Vol 218 ◽  
pp. 115556 ◽  
Author(s):  
A.R. Pati ◽  
A. Tayal ◽  
S.S. Mohapatra

Author(s):  
Lily Das ◽  
B. Munshi ◽  
S. S. Mohapatra

Abstract In the current work, by using various additives, the spray cooling in the transition boiling regime is significantly augmented due to the vapor film instability enhancing, which helps to overcome the disadvantages reported in the open literature for the attainment of high heat flux in the aforesaid boiling regime. Saline water containing dissolved carbon dioxide produces two favorable conditions for high heat transfer rate: (1) controlled vapor bubble nucleation and (2) low entrapped vapor bubbles coalescence rate. These phenomena are the parameters defining the step-up in the heat transfer rate. Systematic spray cooling (from 900 °C) experiments were conducted on a 6-mm thick AISI 304 steel plate (100 mm × 100 mm). The heat transfer analysis indicates that the heat removal rate in case of soda added water depicts an increasing trend with the rising of the soda concentration up to 40% in water, and further increment in soda water concentration declines the heat removal rate due to the formation of the uncontrolled vapor bubbles undergoing early coalescence. In case of salt added carbonated water spray cooling, the quenching performance indicates step-up in critical heat flux up to 1.7 MW/m2. In addition to the above, the spray cooling performance of the above-stated coolant is compared with other potential coolants such as soda–surfactant–water, soda–alcohol–water and soda–salt–surfactant–water mixtures.


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