Experimental and numerical study on heat transfer and flow characteristics in the shell side of helically coiled trilobal tube heat exchanger

2019 ◽  
Vol 149 ◽  
pp. 772-787 ◽  
Author(s):  
Guanghui Wang ◽  
Dingbiao Wang ◽  
Xu Peng ◽  
Luole Han ◽  
Sa Xiang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Numerical Study ◽  
Flow Characteristics ◽  
Shell Side ◽  
Tube Heat Exchanger

Thermal Performance Enhancement of an Industrial Shell and Tube Heat Exchanger

2015 ◽  
Author(s):  
Fadi A. Ghaith ◽  
Ahmed S. Izhar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Thermal Performance ◽  
Numerical Study ◽  
Thermal Design ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube

This paper aims to enhance the thermal performance of an industrial shell-and-tube heat exchanger utilized for the purpose of cooling raw natural gas by means of mixture of Sales gas. The main objective of this work is to provide an optimum and reliable thermal design of a single-shelled finned tubes heat exchanger to replace the existing two- shell and tube heat exchanger due to the space limitations in the plant. A comprehensive thermal model was developed using the effectiveness-NTU method. The shell-side and tube-side overall heat transfer coefficient were determined using Bell-Delaware method and Dittus-Boelter correlation, respectively. The obtained results showed that the required area to provide a thermal duty of 1.4 MW is about 1132 m2 with tube-side and shell-side heat transfer coefficients of 950 W/m2K and 495 W/m2K, respectively. In order to verify the obtained results generated from the mathematical model, a numerical study was carried out using HTRI software which showed a good match in terms of the heat transfer area and the tube-side heat transfer coefficient.

Numerical Study of Shellside Performance of Heat Transfer and Flow Resistance for Heat Exchanger with Trefoil-Hole Baffles

2012 ◽  
Vol 557-559 ◽  
pp. 2141-2146
Author(s):  
Yong Hua You ◽  
Ai Wu Fan ◽  
Chen Chen ◽  
Shun Li Fang ◽  
Shi Ping Jin ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Pressure Loss ◽  
Transfer Rate ◽  
Numerical Study ◽  
Shell Side ◽  
Tube Heat Exchanger

Trefoil-hole baffles have good thermo-hydraulic performances as the support of heat pipes, however the published research paper is relatively limited. The present paper investigates the shellside thermo-hydraulic characteristics of shell-and-tube heat exchanger with trefoil-hole baffles (THB-STHX) under turbulent flow region, and the variations of shellside Nusselt number, pressure loss and overall thermo-hydraulic performance (PEC) with Reynolds number are obtained for baffles of varied pitch with the numerical method. CFD results demonstrate that the trefoil-hole baffle could enhance the heat transfer rate of shell side effectively, and the maximal average Nusselt number is augmented by ～2.3 times that of no baffle, while average pressure loss increases by ～9.6 times. The PEC value of shell side lies in the range of 16.3 and 73.8 kPa-1, and drops with the increment of Reynolds number and the decrement of baffle pitch, which indicates that the heat exchanger with trefoil-hole baffles of larger pitch could generate better overall performance at low Reynolds number. Moreover, the contours of velocity, turbulent intensity and temperature are presented for discussions. It is found that shellside high-speed jet, intensive recirculation flow and high turbulence level could enhance the heat transfer rate effectively. Besides good performance, THB-STHXs are easily manufactured, thus promise widely applied in various industries.

Numerical simulation of the effect of baffle cut and baffle spacing on shell side heat exchanger performance using CFD

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Results ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Two Parameters

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.

Optimized Chaotic Heat Exchanger Configurations for Process Industry: A Numerical Study

2013 ◽  
Author(s):  
Akram Ghanem ◽  
Thierry Lemenand ◽  
Dominique Della Valle ◽  
Hassan Peerhossaini
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Numerical Study ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Process Intensification ◽  
Point Of View ◽  
Square Duct ◽  
Square Channel ◽  
Duct Geometry

A numerical investigation of chaotic laminar flow and heat transfer in isothermal-wall square-channel configurations is presented. The computations, based on a finite-volume method with the SIMPLEC algorithm, are conducted in terms of Péclet numbers ranging from 7 to 7×105. The geometries, based on the split-and-recombine (SAR) principle, are first proposed for micromixing purposes, and are then optimized and scaled up to three-dimensional minichannels with 3-mm sides that are capable of handling industrial fluid manipulation processes. The aim is to assess the feasibility of this mass- and heat-transfer technique for out-of-laboratory commercial applications and to compare different configurations from a process intensification point of view. The effects of the geometry on heat transfer and flow characteristics are examined. Results show that the flux recombination phenomenon mimicking the baker’s transform in the SAR-1 and SAR-2 configurations produces chaotic structures and promotes mass transfer. This phenomenon also accounts for higher convective heat transfer exemplified by increased values of the Nusselt number compared to the chaotic continuous-flow configuration and the baseline plain square-duct geometry. Energy expenditures are explored and the overall heat transfer enhancement factor for equal pumping power is calculated. The SAR-2 configuration reveals superior heat-transfer characteristics, enhancing the global gain by up to 17-fold over the plain duct heat exchanger.

scholarly journals Statistical analysis of entropy generation in longitudinally finned tube heat exchanger with shell side nanofluid by a single phase approach

2016 ◽  
Vol 37 (2) ◽  
pp. 3-22 ◽  
Author(s):  
Pavan Kumar Konchada ◽  
Vinay Pv ◽  
Varaprasad Bhemuni
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Entropy Generation ◽  
Single Phase ◽  
Pure Water ◽  
Finned Tube ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Phase Approach ◽  
Finned Tube Heat Exchanger

AbstractThe presence of nanoparticles in heat exchangers ascertained increment in heat transfer. The present work focuses on heat transfer in a longitudinal finned tube heat exchanger. Experimentation is done on longitudinal finned tube heat exchanger with pure water as working fluid and the outcome is compared numerically using computational fluid dynamics (CFD) package based on finite volume method for different flow rates. Further 0.8% volume fraction of aluminum oxide (Al2O3) nanofluid is considered on shell side. The simulated nanofluid analysis has been carried out using single phase approach in CFD by updating the user-defined functions and expressions with thermophysical properties of the selected nanofluid. These results are thereafter compared against the results obtained for pure water as shell side fluid. Entropy generated due to heat transfer and fluid flow is calculated for the nanofluid. Analysis of entropy generation is carried out using the Taguchi technique. Analysis of variance (ANOVA) results show that the inlet temperature on shell side has more pronounced effect on entropy generation.

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