scholarly journals Bead Geometry Modeling on Uneven Base Metal Surface by Fuzzy Systems for Multi-pass Welding

2021 ◽  
pp. 115356
Author(s):  
Csongor Márk Horváth ◽  
János Botzheim ◽  
Trygve Thomessen ◽  
Péter Korondi
Author(s):  
E. O. Shargaev ◽  
◽  
I. N. Pashkov ◽  

Nowadays, due to the search for more efficient and steady processes of aluminum combination and the products that cannot be manufactured using flux, the issue of application of flux-free soldering methods for aluminum-based alloys is highly relevant. The lack of the description of the processes and mechanisms of flux-free soldering by the technique of friction of the solder on the aluminum surface makes it urgent to study and describe them in detail. To carry out the study, the authors produced zinc-based alloys and prepared solder rods using the hot pressing method. Using the technique of friction of a rod against the surface of the heated aluminum substrate, the authors identified minimum temperatures of the setting of zinc solders of different compositions with aluminum surfaces. The experiment proves that these temperatures correlate with the liquidus temperatures of these alloys and have similar values. The dependence of minimum setting temperatures on the Al and Cu content in the solder was obtained. The authors studied the influence of the state of the base metal surface on the spreading area of the Zn-4%Al zinc solder during friction application. The experiments determined the zones of solder spreading over the surface of the AD31 aluminum alloy substrate, depending on the roughness of the base metal surface. The study identified that minimum setting temperatures of solders have similar values against the liquidus temperatures of these alloys, and the adding of copper to a solder reduces these temperatures, on average, by 20° С per each percent of added copper. The flowing of Zn–4%Al solder over the AD31 aluminum alloy surface reaches the largest values when treating the surface with rough-grain abrasive cloths, and the flowing effect decreases with the decrease in roughness.


2020 ◽  
Vol 44 (3) ◽  
pp. 471-480 ◽  
Author(s):  
Dhinakaran Veeman ◽  
N. Siva Shanmugam ◽  
T. Sathish ◽  
Vijay Petle ◽  
Gokulakrishnan Sriram

In the present work, experimental trials were conducted with Ti–6Al–4V sheet. The influence of process parameters on the weld bead geometry of bead on joint welding and butt joint configuration was studied. It was concluded that at high current and low travel speed, the heat input was found to be maximum. This led to a higher linear heat input over the base metal that subsequently yielded a full depth of penetration. The strength and integrity of the welded butt joint configuration were ascertained by tensile and bend tests. The microhardness values of the fusion and heat-affected zones were concluded to be higher compared to the base metal. In addition, an Erichsen cupping test ensured that the formability of the welded specimen was comparable to that of the base metal.


2014 ◽  
Vol 900 ◽  
pp. 639-642
Author(s):  
Hui Bin Sun ◽  
Hong You Chen ◽  
Song Tang ◽  
Lei Luo ◽  
Hui Bin Xu

In this study, 2024 Al alloy and AZ31B Mg alloy were brazing with mechanical stirring. The effects of brazing speed on microstructure and shear strength were investigated. The results show that oxide films on Al base metal surface broken completely at lower brazing speed. The continuous IMCs layer was broken into thinner one and blocky IMCs distribution in filler metal more evenly at lower brazing speed. The shear strength value near Al and Mg interface up to 53.1Mpa and 41.5Mpa respectively.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1282
Author(s):  
Minho Park ◽  
Jisun Kim ◽  
Changmin Pyo ◽  
Jaewoong Kim ◽  
Kwangsan Chun

As a result of strengthened sulfur content standards for ship fuel oil in IMO regulations, major domestic and foreign carriers have a high and growing demand for liquefied natural gas (LNG) powered ships and related equipment. For LNG operation in a cryogenic environment, a storage tank and fuel supply system that uses steel with excellent brittleness and fatigue strength is required. Ships that use LNG have a high vulnerability to explosion and fire. For this reason, 9% Ni is typically used, since a ship requires high quality products with special materials and structural technologies that guarantee operability at cryogenic temperatures. However, there is an urgent need for research to derive a uniform welding quality, since high process difficulty and differences in welding quality related to a welder’s skills can cause a deterioration of the weld quality in the 9% Ni steel welding process. For 9% Ni steel, the higher the dilution ratio of the base metal, the lower the strength. In order to secure the required strength, excessive dilution of the base metal should be avoided, and the relationship between dilution ratio and strength should be investigated. According to previous research, if it exceeds 25% it may be lower than the API standard of 363 MPa for hardening welds. Therefore, in this study, the flux cored arc welding process is performed by establishing criteria that can be evaluated based on the SVM method in order to determine the structure of the weld to be cured according to the dilution rate of the base metal. We would like to propose a multipurpose optimization algorithm to ensure uniform quality of 9% Ni steel.


2013 ◽  
Vol 31 (4) ◽  
pp. 9s-13s
Author(s):  
Shinji KODAMA ◽  
Kazuki SUGIURA ◽  
Syouta NAKANISHI ◽  
Yoshihiro TSUJIMURA ◽  
Anthony Bruce MURPHY ◽  
...  

Author(s):  
Marília Aires Bezerra ◽  
João Vitor da Silva Negreiros ◽  
Jomar Meireles Barros ◽  
Divanira Ferreira Maia ◽  
Marcos Mesquita da Silva

This work aimed to analyze the influence of welding parameters on weld bead geometry when applied to the submerged arc process. Specifically, the project carried out: the construction of a welding torch support and flow reservoir, as well as the analysis of the weld bead geometry as a function of the welding parameters. To achieve these objectives, a prototype support for the welding torch in CAD software was created and then fabricated by machining, preparation of the base metal and definition of welding parameters. From then on, welding began. The results showed that the supports provided a good performance for the welding and the geometries of the beads showed a difference in their structure regarding the occurrence of porosity in some beads, having a strong relationship with the stress and the type of flux employed. The contact tip to work distance (CTWD) showed a tendency to decrease current when it increased. In addition, welding current and welding energy showed similar behavior when influencing weld bead geometry. That is, when the current and welding energy increased the height decreased and the width increased.


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