Influence of tool flank wear on performance of finish hard machined surfaces in rolling contact

2010 ◽  
Vol 32 (2) ◽  
pp. 390-397 ◽  
Author(s):  
Youngsik Choi
Keyword(s):  
Flank Wear ◽  
Rolling Contact ◽  
Tool Flank Wear ◽  
Machined Surfaces

Surface Integrity and Fatigue Strength of Hard Milled Surfaces

2011 ◽  
Author(s):  
W. Li ◽  
Y. B. Guo ◽  
M. E. Barkey ◽  
C. Guo ◽  
Z. Q. Liu
Keyword(s):  
Fatigue Life ◽  
Fatigue Strength ◽  
Surface Integrity ◽  
Endurance Limit ◽  
Flank Wear ◽  
Machining Accuracy ◽  
Tool Flank Wear ◽  
Radial Depth ◽  
Aisi H13 Tool Steel ◽  
Machined Surfaces

Tool flank wear during hard milling adversely affects surface integrity and, therefore, fatigue strength of machined components. Surface integrity and machining accuracy deteriorate when tool wear progresses. In this paper, surface integrity and its impact on endurance limit of AISI H13 tool steel (50 ± 1 HRC) by milling using PVD coated tools are studied. The evolutions of surface integrity including surface roughness, microhardness and microstructure were characterized at three levels of tool flank wear (VB = 0, 0.1mm, 0.2mm). At each level of tool flank wear, the effects of cutting speed, feed, and radial depth-of-cut on surface integrity were investigated respectively. Fatigue endurance limits of the machined surfaces at different reliability levels were calculated and correlated with the experimentally determined fatigue life. The good surface finish and significant strain-hardening on the machined surfaces enhance endurance limit, which enables machined components have a fatigue life over 106 cycles.

The influence of tool flank wear on residual stresses induced by milling aluminum alloy

2009 ◽  
Vol 209 (9) ◽  
pp. 4502-4508 ◽  
Author(s):  
Z.T. Tang ◽  
Z.Q. Liu ◽  
Y.Z. Pan ◽  
Y. Wan ◽  
X. Ai
Keyword(s):  
Aluminum Alloy ◽  
Residual Stresses ◽  
Flank Wear ◽  
Tool Flank Wear

Tool Life Analysis when Turning Ti-6Al-4V Using Vegetable Oil-Based Cutting Fluid

2017 ◽  
Vol 882 ◽  
pp. 36-40
Author(s):  
Salah Gariani ◽  
Islam Shyha ◽  
Connor Jackson ◽  
Fawad Inam
Keyword(s):  
Tool Wear ◽  
Tool Life ◽  
Vegetable Oil ◽  
Flank Wear ◽  
Cutting Speed ◽  
Fractional Factorial ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Tool Flank Wear ◽  
Fluid Concentration

This paper details experimental results when turning Ti-6Al-4V using water-miscible vegetable oil-based cutting fluid. The effects of coolant concentration and working conditions on tool flank wear and tool life were evaluated. L27 fractional factorial Taguchi array was employed. Tool wear (VBB) ranged between 28.8 and 110 µm. The study concluded that a combination of VOs based cutting fluid concentration (10%), low cutting speed (58 m/min), feed rate (0.1mm/rev) and depth of cut (0.75mm) is necessary to minimise VBB. Additionally, it is noted that tool wear was significantly affected by cutting speeds. ANOVA results showed that the cutting fluid concentration is statistically insignificant on tool flank wear. A notable increase in tool life (TL) was recorded when a lower cutting speed was used.

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