Thermal analysis on metal-foam filled heat exchangers. Part II: Tube heat exchangers

2006 ◽  
Vol 49 (15-16) ◽  
pp. 2762-2770 ◽  
Author(s):  
C.Y. Zhao ◽  
W. Lu ◽  
S.A. Tassou
2015 ◽  
Vol 68 (10) ◽  
pp. 1031-1049 ◽  
Author(s):  
Xi Chen ◽  
Fatemeh Tavakkoli ◽  
Kambiz Vafai

2001 ◽  
Author(s):  
David P. Haack ◽  
Kenneth R. Butcher ◽  
T. Kim ◽  
T. J. Lu

Abstract An overview of open cell metal foam materials with application to advanced heat exchange devices is presented. The metal foam materials considered consist of interconnected cells in a random orientation. Metal foam materials, manufacture and fabrication into complex heat exchange components are described. Experiments with flat foam panels brazed to copper sheets shows increasing heat removal effectiveness with decreasing product pore size at equivalent coolant flow rates. However, the high-pressure drop associated with flow through small pore-size material makes the use of larger pore size material more attractive.


2018 ◽  
Vol 83 (1) ◽  
pp. 10904 ◽  
Author(s):  
Abdelatif Merabtine ◽  
Nicolas Gardan ◽  
Julien Gardan ◽  
Houssem Badreddine ◽  
Chuan Zhang ◽  
...  

This study focuses on the thermal analysis and comparing a lattice model and an optimized model of open-cell metal foams manufactured thanks to a metal casting process. The topological optimization defines the complex geometry through thermal criteria and a plaster mold reproduces it in 3D printing to be used in casting. The study of the thermal behavior conducted on the two open foam metal structures is performed based on several measurements, as well as numerical simulations. It is observed that the optimized metal foam presented less and non-homogenous local temperature than the lattice model with the gap of about 10 °C between both models. The pore size and porosity significantly affect the heat transfer through the metal foam. The comparison between numerical simulations and experimental results regarding the temperature fields shows a good agreement allowing the validation of the developed three-dimensional model based on the finite element method.


2006 ◽  
Vol 129 (3) ◽  
pp. 273-281 ◽  
Author(s):  
K. Sumithra Raju ◽  
Arunn Narasimhan

A novel approach of treating near-compact heat exchangers (NCHX) (surface to volume ratio, α=100-300m2∕m3 with hydraulic diameter DM∼6mm) as a “global” porous media, whose thermohydraulic performance is being influenced by the presence of “local” tube-to-tube porous medium interconnectors, connecting the in-line arrangement of tubes (D=2mm) having square pitch of XT=XL=2.25, is investigated in this study using numerical methods. The thermohydraulics of the global porous media (NCHX) are characterized by studying the effect of transverse thickness (δ) and permeability (represented by Dai) of the local metal foam type porous medium interconnectors on the global heat transfer coefficient (Nu) and nondimensional pressure drop (ξ). The fluid transport in the porous medium interconnectors is governed by the Brinkman–Darcy flow model while the volume averaged energy equation is used to model energy transport, with the tube walls kept at constant temperature and exchanging heat with the cooling fluid having Pr=0.7 under laminar flow (10<Re<100). For the chosen NCHX configuration, ξ and Nu increases for an increase in Re and also with an increase in the thickness (δ) of the interconnecting porous medium. However, as the local Darcy number (Dai) of the interconnecting porous medium increases, the ξ decreases but the Nu increases. Treating the heat exchanger as a global porous media this result translates to an increase in the ξ and Nu as the global permeability (represented by Dag) decreases, where the decrease in Dag is because of either an increase in δ or a decrease in Dai. Separate correlations predicting ξ and Nu as a function of Re and Dag (which in turn is correlated to δ and Dai) have been developed for the chosen NCHX configuration, both of which predict the numerical data with ±20% accuracy.


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