Improving Efficiency and Patient Satisfaction in a Peripherally Inserted Central Catheter Center Using Lean-Based Methodology

2014 ◽  
Vol 19 (4) ◽  
pp. 244-255 ◽  
Author(s):  
Ying Zhu ◽  
Zhenqi Lu ◽  
Hongqin Dai

Abstract Background: The peripherally inserted central catheter implantation and maintenance process was optimized at Shanghai Fu Dan University Cancer Center using lean-based methodology. Problems addressed were coping with capacity limitations and streamlining the process of patient care to reduce potential complications associated with delays in catheter administration. These clinical processes were evaluated with regard to pretreatment areas—such as booking, waiting, and patient education—and solutions were recommended to the problems that were identified. Methods: Lean methodology was used under actual clinical settings to improve the clinical process, using observations, patient surveys, interviews, data analysis, and a kaizen workshop. Three tools were applied from lean methodology: value stream mapping, bottleneck calculation, and fishbone root cause analysis. The philosophy of kaizen was used to enhance teamwork, boost morale, and encourage all members of the frontline nursing team and administration leaders to contribute ideas and suggestions for improvement. Results: A value stream map and a redesigned future value stream map were plotted at the workshop to identify problems related to inefficiency and waste and to aid in proposing solutions. Implementation of these solutions resulted in smooth and steady patient distributions on days with the largest patient volume during a typical week and an increase of 30% in the number of patients that could be seen in a week. Conclusions: The economic methodology of lean manufacturing, especially value stream mapping, can be a powerful tool for visualizing and better understanding processes to reduce waste and reengineer a standardized workstream in settings where peripheral intravenous central catheters are placed.

Today’s market is getting progressively doused step by step, customer ending up progressively self important and hard to persuade that one will offer same value they are searching for, Lean Manufacturing has a route in front of rivalry by envisioning and upgrading the value stream. Value stream mapping (VSM) is a tool in lean execution. It is a strategy to investigate the present condition of procedure and assessing a future condition of the procedure. It takes an item or administration from its start through to end client by lessening waste contrasted with current mapping. In this paper, the first Value stream mapping of the current condition of the procedure is dissected for a situation organization and consequently, the future Value stream map was proposed base on lean standards. In light of the last outcomes, it tends to be the reason that value stream mapping is a helpful apparatus for decreasing waste and non-value included activities


2021 ◽  
Vol 5 (1) ◽  
pp. 68
Author(s):  
Lina Aulia

PT PLB (pseudonym) is a company that produces household appliances and kitchen utensils. The country kettle is one type of product made by PT PLB. The productivity of the country kettle production line decreased by 56%. This was due to defective products. The largest percentage of defects in-country kettle products occurred in the spinning process of 40.18%. This study aimed to identify the causes of defects in-country kettle products and how to overcome them by designing improvement proposals. Lean manufacturing principles were used to evaluate the problems that occur. There were three types of lean manufacturing tools used in this study: Value Stream Mapping (VSM) and 5Ways. VSM was used to describe and identify value-added activities, non-value-added activities but necessary, and non-value-added activities so that the production process becomes lean. The root cause analysis was performed using the 5 Whys method. Unskilled workers and non-standard material types between suppliers are the highest contributors to defects in the spinning process. Based on this, this research was focused on improvements made in the spinning process. Proposals for improvements to the causes of the problems found are standardization of work procedures, standardization of supplier specifications, and arrangement of semi-finished goods and/or supplies. Based on the company's results, the proposed standardization of work procedures and arrangement of semi-finished goods and/or supplies may be implemented in the company. Meanwhile, the proposal for selecting suppliers is not feasible due to company limitations


ARIKA ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 23-36
Author(s):  
M. L. Pattiapon ◽  
N. E. Maitimu ◽  
Irene Magdalena

UD. Filkin adalah salah satu perusahaan industri yang bergerak di bidang mebel. Salah satu produknya adalah pintu. Dalam produksinya, terdapat berbagai jenis waste yang sering terjadi tanpa disadari, karena telah dianggap sebagai sesuatu yang wajar dan umum, padahal sesungguhnya sangat merugikan, dan seharusnya bisa dihindari, sehingga pada hasil identifikasi ditemukan beberapa jenis waste yang diantaranya waiting, innappropiateprocessing dan overproduction.Maka tujuan penelitian ini adalah untuk mengidentifikasi dan mengevaluasi penyebab waste yang terjadi dalam lantai produksi, dan juga memberikan rekomendasi perbaikan untuk mengurangi waste di lantai produksi. Salah satu metode yang dapat digunakan untuk mengurangi atau mengeliminasi waste adalah dengan metode Lean Manufacturing.Pendekatan Lean Manufacturing dilakukan dengan menganalisis waste dengan value stream mapping, menentukan waste dan mengidentifikasi akar penyebab masalah atau peristiwa dengan root cause analysis, dan merancang rekomendasi perbaikan untuk mengatasi waste tersebut.Berdasarkan hasil penelitian diketahui bahwa tiga waste dengan rangking tertinggi adalah waiting dengan skor (17,1%), innappropiateprocessing (16,5%) dan overproduction (15,9%). Sehingga untuk mengurangi wastewaiting disarankan agar melakukan pelatihan dan penambahan pekerja. Untuk mengurangi wasteinnappropiateprocessing disarankan untuk meningkatkan pola pemahaman pekerja terhadap keinginan konsumen. Dan untuk mengurangi waste overproduction disarankan untuk melakukan perencanaan ulang terhadap produk yang akan dibuat, yang sesuai dengan permintaan pasar.


2012 ◽  
Vol 542-543 ◽  
pp. 302-310 ◽  
Author(s):  
Chen Hua Wang ◽  
Jar Her Kao ◽  
Sanjay Kumar Thakur

The lean manufacturing has been widely applied in the most of the industry sectors. Single Minute Exchange of Dies (SMED) is one of lean manufacturing tools that can be used to further reduce production waste. In order to ensure waste be effectively reduced, lean manufacturing has tools to achieve its goal. The first step is analysis of current state value stream map from the production line. The second step is the use of Single Minute Exchange of Dies to propose and carry out improvement actions in bottleneck process. In this study, the aerospace engine case production lead time was reduced from 9 weeks to 7 weeks by VSM method. The SMED method was applied to improve bottleneck’s setup time from 95.68 minutes to 76.97 minutes. The lean manufacturing tool can help factory to reduce inventory in the WIP.


2020 ◽  
Vol 6 (1) ◽  
pp. 65-74
Author(s):  
Ratna Novitasari ◽  
Irwan Iftadi

PT XYZ merupakan sebuah perusahaan manufaktur yang bergerak dalam penyedia alat-alat rumah tangga, salah satunya adalah kulkas. Pada proses produksi Door PU di divisi refrigerator terdapat permasalahan pencapaian output produksi yang lebih rendah dibandingkan dengan target produksi pada Door PU produk kulkas 1 pintu serta freezer. Penelitian ini membahas mengenai analisis lean manufacturing pada proses identifikasi dan minimasi waste yang ada pada proses Door PU di divisi refrigerator PT XYZ. Penelitian dilakukan dengan 4 tahapan. Tahap pertama adalah pembuatan Value Stream Mapping (VSM) untuk menunjukan keseluruhan proses produksi Door PU. Tahap kedua dilakukan identifikasi waste dan break down tahapan proses produksi dalam bentuk process activity mapping. Tahap ketiga adalah proses identifikasi akar permasalahan dari waste yang telah diketahui dengan menggunakan root cause analysis - 5 Why's. Berdasarkan penelitian yang dilakukan, didapatkan hasil waste berupa waiting dan defect, dengan nilai operasi value added sebesar 11,54%, non value added 7,69%, dan operasi necessary  non value added sebesar 76,43%. Rekomendasi perbaikan mampu mengurangi total aktivitas proses dari 26 menjadi 24 serta peningkatan nilai PCE menjadi 31,45%.


2016 ◽  
Vol 14 (2) ◽  
pp. 299 ◽  
Author(s):  
Wahyu Adrianto ◽  
Muhammad Kholil

Engine maintenance strives to always improve its service excellence with tools such as gate system where the system is expected to realize the lead time for 60days. In the implementation of the gate system is still not able to meet the expected target. During maintenance or overhaul the engine is still encountered waste or waste that causes the target cannot be met. Lean Manufacturing is an approach that aims to minimize waste that occurs in the process flow.Understanding the conditions of the process described in Value Stream Mapping for further elaborate activities that have the value-added and non-value added.Through seven waste concept, then be weighted to determine the most dominant type of waste.From the data processing is obtained that through the Value Stream Mapping is known gate 1 and gate 3 is the point that there are many wastes. Weighting and ranking of seven existing waste in the process of the activity obtained results in the form of a waste critical sequence of seven existing waste. Highest weights on the type of waste waiting with a weight of 0.38. Results of Root Cause Analysis in mind that the root cause of waste waiting for that data is maintained, the lack of attention to people development, There are still bugs in the system and miscommunication.


Author(s):  
Hien Ton Nguyen Trong ◽  
Gareth Jones

<p><strong>Abstract: </strong>Value stream mapping (VSM) is a tool often applied in organisations working with lean in order to visualise and analyse production processes. By creating a value stream map, organisation can identify its main criticalities, look at both information &amp; material flow mapping in order to enhance lean manufacturing. Hence, the purpose of this work was to develop a value stream mapping for ETP Ion Detect Company (ETP) to demonstrate the possibilities of seeing sources of waste, shortening the lead-time, and reducing work-in-process inventory with the value stream mapping application.</p><p><strong>Key words</strong>: lean production, value stream mapping, current state map, future state map</p>


Author(s):  
Adizty Suparno ◽  
Muhammad Kholil ◽  
Farichatus Sa’diyah ◽  
Sulaiman Bin H Hasan

Company YS participates in managing the natural gas network by creating a Metering Regulating System (MRS), which is a tool to measure gas usage and damage to the natural gas network. Based on the data obtained, the MRS delivery process was often not in accordance with the agreed schedule, there was a delay of up to 46%, namely 50 days late from the planned schedule. To overcome these delays, waste reduction is carried out by mapping the overall condition of the company in Value Stream Mapping (VSM) and mapping in detail with the Value Stream Mapping Analysis Tools (VALSAT). In the VSM method, a Current Value Stream Mapping is carried out which then identifies the waste in which the correlation score between the wastes is described in a matrix called the Waste Relationship Matrix then followed by the calculation of the Waste Assessment Questionnaire. Then in the VALSAT method, further waste identification was carried out using seven tools. The most influential percentage of waste that has been obtained is then searched for the root cause using a fishbone diagram and then eliminated and depicted in the Future Value Stream Mapping. The most influential waste in the fabrication process is Waiting and after repairs according to the recommendations, the lead time is obtained from 41,822.60 minutes or 99 working days to 35,055.60 minutes or 83 working days so that the fabrication process can be completed 3 days faster than scheduled.


2015 ◽  
Vol 813-814 ◽  
pp. 1170-1175
Author(s):  
Mohammad Ashif ◽  
Sanjay Goyal ◽  
Ashish Shastri

In lean manufacturing environment Value Stream Mapping (VSM) & SMED are one of the renewed industrial engineering technique used worldwide. VSM is used for visualizing the system of manufacturing and many other relevant processes and helps in great extend to understand to system itself effectively. Single Minute Exchange of Dies (SMED) helps to reduce the setup time of process. A valve manufacturing company was being selected for Case study. First we draw the current state value stream map. From the current data analysis find out the problems and give some recommendations to improve the production lead time and provide a future state value stream map, we reduced the lead time through VSM, from 46.63 days to 43.03 day. Second we applied SMED techniques & reduced the setup time from 21 min to 16 min in bonnet machining operation of valve.


2014 ◽  
Vol 68 (3) ◽  
Author(s):  
Seyed Mojib Zahraee ◽  
Ahmad Hashemi ◽  
Ahmed Ali Abdi ◽  
Ataollah Shahpanah ◽  
Jafri Mohd Rohani

Lean Manufacturing (LM) is a business strategy that was developed in Japan. The main contribution of lean manufacturing is the identification and elimination of waste. Companies apply LM to sustain their competitiveness over their competitors by improving the manufacturing system’s productivity and quality enhancement of the product. The goal of this paper is to apply one of the most significant lean manufacturing techniques called Value Stream Mapping (VSM) to improve the production line of a company that produces several components for vehicle assembly line by decreasing the waste and non-value added activities.  First, the current value stream map of production line was developed using personal interviews, observations and secondary data of the company. Subsequently, the future value stream map was proposed based on the lean manufacturing principles to improve total production lead time and value added time. Based on the final result it can be concluded that VSM is a useful and applicable approach that can help managers conceptualize the different kind of wastes and defects. Final result showed that the production lead time and value added time improved up to nearly 80 % and 12 % respectively by eliminating the wastes based on lean principles and VMS method. 


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