On fracture locus of corroded steel plates with nominal fracture strain and corrosion morphology

2021 ◽  
Vol 184 ◽  
pp. 106828
Author(s):  
Haijiang Zhang ◽  
Shanhua Xu ◽  
Youde Wang ◽  
Hao Wang

In the present work the dependence of critical strain on thickness in finitely stretched metallic sheets is investigated. A finite strain axisymmetric shell theory is developed for the modelling of the punch stretching of a thick circular plate and a consistent onset of localization criterion for the shell is proposed. Experimental results as well as numerical calcutions, in the case of mild steel plates deforming under the action of a frictionless hemispherical punch, show that if the onset of strain localization is used as the failure criterion, the material’s thickness has very little influence for plate thicknesses usually used in sheet forming. The opposite held viewpoint in the literature that the sheet thickness significantly affects the critical strain is due to the experimental use of the fracture strain as the failure strain.


Author(s):  
Yuanli Bai ◽  
Xiaoqing Teng ◽  
Tomasz Wierzbicki

Theoretical and experimental studies have shown that stress triaxiality is the key parameter controlling the magnitude of the fracture strain. Smooth and notched round bar specimens are mostly often used to quantify the effect of stress triaxiality on ductile fracture strain. There is a mounting evidence (Bai and Wierzbicki, 2008, “A New Model of Metal Plasticity and Fracture With Pressure and Lode Dependence,” Int. J. Plast., 24(6), pp. 1071–1096) that, in addition to the stress triaxiality, the normalized third deviatoric stress invariant (equivalent to the Lode angle parameter) should also be included in characterization of ductile fracture. The calibration using round notched bars covers only a small range of possible stress states. Plane strain fracture tests provide additional important data. Following Bridgman’s stress analysis inside the necking of a plane strain specimen, a closed-form solution is derived for the stress triaxiality inside the notch of a flat-grooved plane strain specimen. The newly derived formula is verified by finite element simulations. The range of stress triaxiality in round notched bars and flat-grooved specimens is similar, but the values of the Lode angle parameter are different. These two groups of tests are therefore very useful in constructing a general 3D fracture locus. The results of experiments and numerical simulations on 1045 and DH36 steels have proved the applicability of the closed-form solution and have demonstrated the effect of the Lode angle parameter on the fracture locus.


CORROSION ◽  
10.5006/3674 ◽  
2021 ◽  
Vol 77 (4) ◽  
pp. 469-479
Author(s):  
Kai Wu ◽  
Keigo Suzuki ◽  
Kenji Maeda

Weathering tests using monitored steel plates are a widely applied method for evaluating the atmospheric corrosion rate in Japan. To calculate the regional corrosion rate, the corrosion layer on the surface of the steel plate needs to be removed to determine the thinning. However, the process of removing the corrosion layer is time and labor consuming. To tackle this issue, this study proposed an image recognition method based on convolutional neural networks (CNNs) to evaluate the thinning of weathering test samples. To this end, the existing data collected from the weathering tests were reused to generate a dataset named “Corrosion-Fukui” that consisted of 77 raw images labeled with their numerical extent of thinning. To generate more samples for training, a criteria based on thinning extent that classified the raw images into six corrosion levels were defined to implement cropping operation on the raw images with uniform corrosion morphology. Correspondingly, the raw images of the corroded samples with uniform corrosion morphology were chosen as “training” and “validation samples” to be cropped into small pieces labeled with the corrosion levels, whereas other raw images with nonuniform corrosion morphology were chosen as “test samples.” The performance of the proposed baseline model VGGGAP as well as three state-of-art CNN models was cross-validated on the augmented dataset and tested upon the test images using a sliding window method. The evaluation results of the 17 testing samples indicated that the corrosion thinning of the weathering test samples can be directly evaluated more efficiently from digital images using CNNs than using conventional corrosion removal methods.


The article is devoted to the actual problem of assigning optimal parameters for connecting steel plates on cover plates with angular welds that are widely used in construction practice. The article presents the results of a comprehensive study of operation of a welded assembly of the plates connection on cover plates. An algorithm is proposed for determining the optimal parameters of a welded joint with fillet welds on the cover plates, which makes it possible to obtain a strength balanced connection. The results of full-scale tensile tests of models were presented. These results confirmed the correctness of the assumed design assumptions, and made it possible to obtain a form of destruction, not characteristic and not described in the normative literature, expressed by cutting the main elements along the length of the overlap in the joint. The possibility of such a form of destruction was confirmed by the results of numerical research in a nonlinear formulation. The optimal parameters of the nodal welded joint determined by engineering calculation are confirmed by experimental studies, as well as by the results of numerical experiments on models of calculation schemes, taking into account the physical nonlinearity of the material operation. The obtained dependence for determining the bearing capacity of the joint by the cut-off mechanism and the expression for limiting the overlap length of the cover plates will make it possible to predict the nature of the fracture and design equally strong joints.


1997 ◽  
Author(s):  
Nobuyuki Abe ◽  
Yasushi Kunugita ◽  
Masakazu Hayashi ◽  
Yoshiaki Tsuchitani

Author(s):  
Abe Nobuyuki ◽  
Nakagawa Naoki ◽  
Tsukamoto Masahiro ◽  
Nakacho Keiji ◽  
Sogabe Michihiro ◽  
...  

Author(s):  
Kanji EMOTO ◽  
Katsuhiko MIYATA ◽  
Akito TAKAHASHI ◽  
Michinaga SUZUKI ◽  
Toshihiro SEKINE
Keyword(s):  

Author(s):  
Elvys Reis ◽  
Caroline Martins Calisto ◽  
Ana Lydia Castro e Silva ◽  
hermes carvalho

Author(s):  
Lakshmi Thangasamy ◽  
◽  
Gunasekaran Kandasamy ◽  

Many researches on double skin sandwich having top and bottom steel plates and in between concrete core called as steel-concrete-steel (SCS) were carried out by them on this SCS type using with different materials. Yet, use of coconut shell concrete (CSC) as a core material on this SCS form construction and their results are very limited. Study investigated to use j-hook shear studs under flexure in the concept of steel-concrete-steel (SCS) in which the core concrete was CSC. To compare the results of CSC, the conventional concrete (CC) was also considered. To study the effect of quarry dust (QD) in its place of river sand (RS) was also taken. Hence four different mixes two without QD and two with QD both in CC and CSC was considered. The problem statement is to examine about partial and fully composite, moment capacity, deflection and ductility properties of CSC used SCS form of construction. Core concrete strength and the j-hook shear studs used are influences the moment carrying capacity of the SCS beams. Use of QD in its place of RS enhances the strength of concrete produced. Deflections predicted theoretically were compared with experimental results. The SCS beams showed good ductility behavior.


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