scholarly journals Experimental investigation on partition controllable induction heating-hot stamping process of high-strength boron alloyed steel plates with designable temperature patterns

2020 ◽  
Vol 9 (6) ◽  
pp. 13963-13976
Author(s):  
Li Bao ◽  
W.J. Liu ◽  
Bo Wang ◽  
Haipeng Li ◽  
Xiaoping You ◽  
...  
Keyword(s):  
Experimental Investigation ◽  
Induction Heating ◽  
Hot Stamping ◽  
High Strength ◽  
Alloyed Steel ◽  
Steel Plates ◽  
Stamping Process

Localized Austenitizing of the Blank to Make Tailored-Properties by Induction Heating

2014 ◽  
Vol 1063 ◽  
pp. 190-193
Author(s):  
Pei Xing Liu ◽  
Hong Liang Yi ◽  
Ya Xu ◽  
Yi Lin Wang ◽  
Yi Sheng Zhang
Keyword(s):  
Temperature Field ◽  
Ambient Temperature ◽  
Induction Heating ◽  
Thermal Conduction ◽  
Hot Stamping ◽  
High Strength ◽  
Mold Design ◽  
Austenitizing Temperature ◽  
Stamping Process ◽  
Local Areas

In this research, a novel hot stamping process to make tailored-properties is proposed. The local areas of blank are heated by induction heating. In the high strength zones, they are heated to austenitizing temperature, and in the absorption zones without heating. The temperature field of transition zone is determined by the thermal conduction between austenitizing temperature and ambient temperature. This novel process can be used for industrialization without changing mold design and stamping process.

scholarly journals Study on Phase Transformation in Hot Stamping Process of USIBOR® 1500 High-Strength Steel

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1119 ◽  
Author(s):  
Pengyun Zhang ◽  
Le Zhu ◽  
Chenyang Xi ◽  
Junting Luo
Keyword(s):  
Phase Transformation ◽  
High Strength Steel ◽  
Hot Stamping ◽  
High Strength ◽  
Transformation Kinetics ◽  
Martensite Content ◽  
Cct Curve ◽  
Stamping Process ◽  
Quenching Process ◽  
Kinetics Of

Based on the Kirkaldy-Venugopalan model, a theoretical model for the phase transformation of USIBOR® 1500 high strength steel was established, and a graph of the phase transformation kinetics of ferrite, pearlite, and bainite were plotted using the software MATLAB. Meanwhile, with the use of the software DYNAFORM, the thermal stamping process of an automobile collision avoidance beam was simulated. The phase transformation law of USIBOR® 1500 high-strength steel during hot stamping was studied through a simulation of the phase transformation during the pressure holding quenching process. In combination with the continuous cooling transformation (CCT) curve, the cooling rate of quenching must be greater than 27 °C/s to ensure maximum martensite content in the final parts, and the final martensite content increases as the initial temperature of the sheet rises.

scholarly journals Multilayered-Sheet Hot Stamping and Application in Electric-Power-Fitting Products

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 215 ◽  
Author(s):  
Bin Zhu ◽  
Zhoujie Zhu ◽  
Yongmin Jin ◽  
Kai Wang ◽  
Yilin Wang ◽  
...  
Keyword(s):  
Contact Pressure ◽  
Load Capacity ◽  
Hot Stamping ◽  
High Strength ◽  
Optimal Number ◽  
Electrical Connection ◽  
Number Of Layers ◽  
Stamping Process ◽  
New Type ◽  
High Load Capacity

Traditional electric transmission line fittings, which are always manufactured from thick metal slabs, possess the disadvantage of heavy weight. In this study, a new type of electrical-connection-fitting, clevis-clevis component made of high-strength steel is developed to reduce weight, and a new hot-stamping process for multilayered sheets is proposed to manufacture the component efficiently. First, the structure of the new clevis-clevis component is designed, and the corresponding tool is developed. Second, a flat-tool heat transfer experiment is conducted. The influence of the number of layers and contact pressure on the cooling rate of each sheet is investigated. The optimizing number of layers and contact pressure for the multilayered-sheet, hot-stamping process are obtained. The optimal number of layers is two, and the optimal contact pressure is more than 20 MPa. The final microstructure of each sheet is fully martensitic, and the strength is about 1500 MPa. Finally, U-shaped, double-layer-sheet hot stamping is implemented to produce a typical electrical-connection-fitting, clevis-clevis component. The bearing capacity of a four-layered clevis-clevis is tested through numerical and experimental methods. The new connection-fitting clevis-clevis component exhibits a high load capacity of 280 kN. Compared with that of the traditional component, the weight of the new component is reduced by 60%.

Computer Simulation of Hot Stamping Process of DP Steel Car Bumper Chain Based on Dynaform

2012 ◽  
Vol 178-181 ◽  
pp. 2877-2880
Author(s):  
Han Wu Liu ◽  
Zhao Hui Liu ◽  
Hui Xiao Li ◽  
Shao Bo Ping
Keyword(s):  
Metal Forming ◽  
Steel Plate ◽  
Hot Stamping ◽  
High Strength ◽  
Spring Back ◽  
Temperature Field Distribution ◽  
Dp Steel ◽  
Performance Requirements ◽  
Stamping Process ◽  
Duplex Steel

Owing to the advantages of weight loss and security, duplex steel plate has been the priority for the saloon car body instead of ordinary one among a majority of engine factories. While there are undesirable phenomena because of its high strength at normal temperature, such as its formability is worsened dramatically, and failure and fracture always occur in the stamping. So hot stamping process must be adopted to make the formability available. Based on the Bumper chain of Beijing Hyundai Reina and taken DP600 high strength steel as research object, this paper analyzes the distributions of stress, strain and thickness changes during the process of sheet metal forming by using eta/DYNAFORM software, simulates the spring-back quantity after hot stamping forming, and the numerical simulation of the temperature field distribution with time during stamping process was done. The result shows that duplex steel plate can meet the performance requirements of automotive chain forming, which offers theory basis for the production of such parts.

Hybrid quenching method of hot stamping for automotive tubular beams

2015 ◽  
Vol 231 (9) ◽  
pp. 1599-1610 ◽  
Author(s):  
Jong-Kyu Park ◽  
Yang-Su Kim ◽  
Chang Hee Suh ◽  
Young-Suk Kim
Keyword(s):  
High Strength Steel ◽  
Hot Stamping ◽  
High Strength ◽  
Torsion Beam ◽  
Stamping Process ◽  
Die Quenching ◽  
Ultra High Strength Steel ◽  
Quenching Method ◽  
Torsion Beam Axle ◽  
Beam Axle

Recently, tubular-type coupled torsion beam axle, which is a component of the automotive rear suspension systems, has been developed by using ultra-high strength steel. It is manufactured by hot stamping process to enhance the strength and reduce springback. The hot stamping process is classified as a direct method and an indirect method according to forming sequence and quenching method, so-called die quenching or water quenching. Each of these methods has limitations in the aspect of dimensional accuracy and strength. Hybrid quenching is a new quenching method which sprays water to the tube directly in addition to die quenching. In this study, direct hot stamping with hybrid quenching was applied to produce an automotive tubular coupled torsion beam axle of ultra-high strength steel. This study proposes a simulation method of hybrid quenching for tubular beam and the hybrid quenching method was evaluated experimentally. Finally, the proposed hybrid quenching method has been found very effective in reducing the cooling time and thermal deformation.

Sign in / Sign up

Export Citation Format

Share Document