Influence of stamping parameters on stamping characteristics of SAF2205 bidirectional stainless steel

SAF2205 bidirectional stainless steel is an excellent material for multiple corrugated diaphragms. It is necessary to study its stamping forming characteristics and provide a theoretical basis for stamping forming of multiple corrugated diaphragms. In this paper, the detailed V-bending process parameters are formulated. The effects of bending speed, relative fillet radius, temperature, and alignment time on spring-back behavior of SAF2205 bidirectional stainless steel are systematically studied to reveal the positive and negative spring-back mechanism. The range of process parameters suitable for stamping of SAF2205 bidirectional stainless steel was obtained. Article Highlights The detailed V-bending process parameters are formulated. The effect of SAF2205 parameters on the spring-back behavior was studied. The range of process parameters suitable for stamping of SAF2205 was obtained.

Shoulder Damage Model and Its Application for Single Point Diamond Machining of ZnSe Crystal

The damaging of ZnSe crystal has a significant impact on its service performance and life. Based on the specific cutting energies for brittle and ductile mode machining, a model is proposed to evaluate the damage depth in the shoulder region of ZnSe crystal during single point diamond machining. The model considers the brittle-ductile transition and spring back of ZnSe crystal. To verify the model, the elastic modulus, hardness, spring back, and friction coefficient of ZnSe crystal are measured by nanoindentation and nanoscratch tests, and its critical undeformed chip thickness is obtained by spiral scratching. Meanwhile, orthogonal cutting experiments are conducted to obtain the different shoulder regions and cutting surfaces. The shoulder damage depth is analyzed, indicating that the effect of the feed on the damage depth at a high cutting depth is stronger than that at a low one. The model is verified to be effective with an average relative error of less than 7%. Then, the model is used to calculate the critical processing parameters and achieve a smooth ZnSe surface with a roughness Sa = 1.0 nm. The model is also extended to efficiently predict the bound of the subsurface damage depth of a cutting surface. The research would be useful for the evaluation of surface and subsurface damages during the ultra-precision machining of ZnSe crystal.

Numerical analysis of the V-die bending process of the zinc coated DC01 steel

This paper presents the FEM analysis of V-die bending process of the zinc plated DC01 steel. The process is analyzed in terms of maximal plastic strain, and the reaction force on the punch. An analysis of the spring-back phenomenon has also been conducted. This paper shows the model preparation process as well as the achieved results and their interpretation.

Effect of a Compound Energy Field with Temperature and Ultrasonic Vibration on the Material Properties and Bending Process of TC2 Titanium Alloy

Due to the low formability and forming quality of titanium alloy, the forming process of a compound energy field (CEF) with temperature and ultrasonic vibration was proposed. Tensile tests were carried out to investigate the effect of the CEF on the true stress–strain curve, yield strength, elastic modulus, and other mechanical properties of the TC2 titanium alloy. Bending tests assisted by CEF were also performed to investigate the effect of different parameters of the CEF on bending force, spring-back, bending fillet radius, and microstructure of TC2 titanium. The results demonstrate that compared to the process under a single-temperature field, the CEF can reduce yield strength, elastic modulus, bending force, bending fillet, and the spring-back angle, which shows that the CEF can further increase the high-temperature softening effect of TC2 titanium. Furthermore, this effect becomes more remarkable when ultrasonic vibration energy increases. As a result, the formability of titanium alloy can be improved.

Timber Properties and Cellulose Crystallites Size in Pine Wood Cut in Different Sawing Patterns after Pretreatment with CH3COOH and H2O2 and Densification

One process to improve wood quality is densification or wood surface compression. Our study analyzed the changes in some basic properties of pine wood, including its anatomical structure, density, modulus of elasticity (MOE), and dimensions of cellulose crystallites, after densification following soaking pretreatment in CH3COOH and H2O2 at a concentration of 20%. Samples were sawn in radial and tangential directions for analysis of the wood. The results showed a change in the shape of tracheid cells from hexagonal to oval, as well as damage to the ray cell constituents on the tangential surface. The thickness decrease of the samples was in accordance with the target, which meant that spring-back was short. In general, the tangential boards had a higher density than the radial boards, with a lower MOE and crystallite dimensions. Our findings showed that the densified tangential board was stronger than the radial board.

SELECTED PROPERTIES OF COMPREGNATED WOOD USING LOW MOLECULAR WEIGHT PHENOL FORMALDEHYDE AND SUCCINIC ANHYDRIDE

The aim of this study was to investigate the effect of impregnating materials (low molecular weight phenol formaldehyde or LmwPF and succinic anhydride or SA), their concentrations (5and 10%), and compression ratios (20 and 40% from initial thickness)on improvement of specific gravity (SG) and dimensional stability on nyatoh, sepetir, and pisang putih wood; and then compared them to control and densified wood. The results showed that SG and dimensional stability of compregnated wood were affected by all parameters studied. Higher compression ratio and concentration will result in a greater improvement.In general, SG and dimensional stability of compregnated wood were better than the control.SG of LmwPF-and SA-compregnated wood increased by 10.69‒22.31% and 6.96‒23.09%, respectively. Utilization of LmwPF and SA has significantly reduced the spring-back, butthe latter is better. Thecompression-set recovery after compregnation was 18.34‒33.99%, while after densification was 47.86‒71.49%.

The Performance of 3D Printed Polymer Tools in Sheet Metal Forming

Additively manufactured polymer tools are evaluated for use in metal forming as prototype tools and in the attempt to make sheet metal more attractive to small production volumes. Printing materials, strategies and accuracies are presented before the tools and tested in V-bending and groove pressing of 1 mm aluminum sheets. The V-bending shows that the tools change surface topography during forming until a steady state is reached at around five strokes. The geometrical accuracy obtained in V-bending is evaluated by the spring-back angle and the resulting bend radius, while bending to 90° with three different punch nose radii. The spring-back shows additional effects from the elastic deflection of the tools, and the influence from the punch nose radius is found to be influenced by the printing strategy due to the ratio between tool radius and the printed solid shell thickness enclosing the otherwise less dense bulk part of the tool. Groove pressing shows the combined effect of groove heights and angular changes due to spring-back. In all cases, the repeatability is discussed to show the potential of tool corrections for obtaining formed parts closer to nominal values.