scholarly journals Directed Energy Deposition of Metal Matrix Composites: Computational and Experimental Comparison of Powder Particle Flow Behavior

Author(s):  
Sen Jiang ◽  
Baolong Zheng ◽  
Julie M. Schoenung
2020 ◽  
pp. 157537 ◽  
Author(s):  
Punnathat Bordeenithikasem ◽  
Douglas C. Hofmann ◽  
Samad Firdosy ◽  
Nicholas Ury ◽  
Evelina Vogli ◽  
...  

2021 ◽  
Author(s):  
Yunze Li ◽  
Dongzhe Zhang ◽  
Zhipeng Ye ◽  
Gaihua Ye ◽  
Rui He ◽  
...  

Abstract Carbon-based nanomaterials mainly including carbon nanotubes (CNTs), graphene, and graphene oxide (GO) have superior properties of low density, outstanding strength, and high hardness. Compared with ceramic reinforcements, a small amount of carbon-based nanomaterials can significantly improve the mechanical properties of metal matrix composites (MMCs) and ceramic matrix composites (CMCs). However, CNTs and graphite always aggregate or degrade during the fabrication with a high temperature, especially in MMCs. GO has the advantages of easier to be dispersed in other materials and better high-temperature stability. Laser directed energy deposition (DED), has been used to fabricate GO-MMCs and GO-CMCs due to the unique capabilities of coating, remanufacturing, and producing functionally graded materials. Laser DED, as a fusion manufacturing process, could fully melt the material powders, which could refine the microstructure and increase the density and mechanical properties. However, GO could react with matrix materials at high temperatures. The survival, degradation, and reactions of GO in laser DED fabricated GO-MMCs and GO-CMCs are still unknown. There is also no investigation on the reinforcement mechanisms of GO in metal matrix materials and ceramic matrix materials in the laser DED process. In this study, GO reinforced Ti (GO-Ti) and GO reinforced zirconia toughened alumina (GO-ZTA) parts were fabricated by laser DED process. Raman spectrum, XRD analysis, and EDS analysis have been applied to investigate the forms of GO in both DED fabricated GO-MMCs and GO-CMCs. The reinforcement mechanisms of GO on microhardness and compressive properties of MMCs and CMCs have been analyzed.


2021 ◽  
pp. 1-27
Author(s):  
Shuo Li ◽  
Mohamed El Mansori ◽  
Qingzheng Wang ◽  
Nan Kang ◽  
Mourad Elhadrouz

Abstract The wear of aluminum alloy may be decreased by its reinforcement with quasicrystals prepared by melt, which in itself has good wear-resisting properties. This research paper considers the part played by a dense Al-Fe-Cr quasicrystal (QC) reinforced Al matrix composite fabricated by the directed energy deposition (DED) in reducing wear between sliding surfaces and discusses briefly some of the factors which, in practice, explain ceramic-like properties of quasicrystal including low friction and wear resistance. The hardness of reinforcement phases, QC Al91Fe4Cr5 and Al13(Fe, Cr)4, was up to ~ 91 and ~ 112 HV respectively, while the Al matrix was just ~ 70 HV. Furthermore, the reinforcement phases contributed to form the mechanical mixing layer (MML) which significantly decreased the coefficient of friction (COF) and improves the wear resistance. With the increase of load from 1N to 5N, the COF dropped from 0.82 to 0.33 because the higher load was beneficial to the formation of harder and denser MML. Through the comprehensive analysis of the wear test and worn surface, the wear behavior and mechanism of this QC reinforced Al matrix composite has been explained in detail. The results indicate that the quasicrystal reinforced Al matrix composites formed by DED is one of the promising wear-resistance materials.


Sign in / Sign up

Export Citation Format

Share Document