Fabrication of SmCo5 alloy via cobalt-induced calciothermic reduction and magnetic properties of its ribbon

AbstractComplete recycling of Nd2Fe14B sludge by chemical methods has gained significance in recent years, however, it is not easy to recycle highly contaminant sludge and obtain product with good magnetic properties. Herein we report a simple four-step process to recycle the Nd2Fe14B sludge containing ~ 10% of contaminants. Sludge was leached in H2SO4 and selectively co-precipitated in two steps. In the first co-precipitation, Al3+ and Cu2+ were removed at pH 6. Thereafter, in the second co-precipitation Fe2+ and RE3+ sulfates were converted to the Fe and RE hydroxides. By annealing at 800 °C RE and Fe hydroxides precipitates were converted to the oxides and residual carbon was oxidized to CO2. After the addition of boric acid, Fe and RE oxides were reduced and diffused to the (Nd-RE)2Fe14B by calciothermic reduction diffusion. Removal of CaO by washing with D.I. water in glove box reduced the oxygen content (~ 0.7%), improved crystallinity and enhanced the magnetic properties significantly. Coercivity increased more than three times (from 242.71 to 800.55 kA/m) and Mr value was also enhanced up to more than 20% (from 0.481 to 0.605 T). In this green process Na2SO4 and Ca(OH)2 were produced as by-product those are non-hazardous and were removed conveniently.

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AEM analysis of crystallization in Ti-based amorphous alloys

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100075142 ◽

1983 ◽

Vol 41 ◽

pp. 270-271

Author(s):

A.R. Pelton ◽

A.F. Marshall ◽

Y.S. Lee

Keyword(s):

Magnetic Properties ◽

Amorphous Alloys ◽

Amorphous Materials ◽

Isothermal Annealing ◽

Amorphous Matrix ◽

Nucleation And Growth ◽

Current Interest ◽

Amorphous Films ◽

Electrical And Magnetic Properties

Amorphous materials are of current interest due to their desirable mechanical, electrical and magnetic properties. Furthermore, crystallizing amorphous alloys provides an avenue for discerning sequential and competitive phases thus allowing access to otherwise inaccessible crystalline structures. Previous studies have shown the benefits of using AEM to determine crystal structures and compositions of partially crystallized alloys. The present paper will discuss the AEM characterization of crystallized Cu-Ti and Ni-Ti amorphous films.Cu60Ti40: The amorphous alloy Cu60Ti40, when continuously heated, forms a simple intermediate, macrocrystalline phase which then transforms to the ordered, equilibrium Cu3Ti2 phase. However, contrary to what one would expect from kinetic considerations, isothermal annealing below the isochronal crystallization temperature results in direct nucleation and growth of Cu3Ti2 from the amorphous matrix.

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Microstructure in soft magnetic E3 (S1, Al) (Sendust) alloys

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100105916 ◽

1988 ◽

Vol 46 ◽

pp. 770-771

Author(s):

June D. Kim

Keyword(s):

Electron Microscopy ◽

Magnetic Properties ◽

Ternary Phase Diagram ◽

Vertical Tube ◽

Vacuum Induction Melting ◽

Induction Melting ◽

Soft Magnetic ◽

Quenching Temperature ◽

Thin Foils ◽

Vertical Tube Furnace

Iron-base alloys containing 8-11 wt.% Si, 4-8 wt.% Al, known as “Sendust” alloys, show excellent soft magnetic properties. These magnetic properties are strongly dependent on heat treatment conditions, especially on the quenching temperature following annealing. But little has been known about the microstructure and the Fe-Si-Al ternary phase diagram has not been established. In the present investigation, transmission electron microscopy (TEM) has been used to study the microstructure in a Sendust alloy as a function of temperature.An Fe-9.34 wt.% Si-5.34 wt.% Al (approximately Fe3Si0.6Al0.4) alloy was prepared by vacuum induction melting, and homogenized at 1,200°C for 5 hrs. Specimens were heat-treated in a vertical tube furnace in air, and the temperature was controlled to an accuracy of ±2°C. Thin foils for TEM observation were prepared by jet polishing using a mixture of perchloric acid 15% and acetic acid 85% at 10V and ∼13°C. Electron microscopy was performed using a Philips EM 301 microscope.

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