Investigations into Complete Liquefier Dynamics and Optimization of Process Parameters for Fused Deposition Modeling

2018 ◽  
Vol 5 (5) ◽  
pp. 12940-12955 ◽  
Author(s):  
Ashutosh Pandey ◽  
Sharad K. Pradhan
2021 ◽  
Vol 13 (2) ◽  
pp. 34-38
Author(s):  
Sabit Hasçelik ◽  
◽  
Ömer T. Öztürk ◽  
Sezer Özerinç ◽  
◽  
...  

Fused deposition modeling (FDM) is a widely used additive manufacturing technique for producing polymeric parts. While most commonly used FDM filaments are PLA and ABS, nylon is a widely used thermoplastic polymer in industry. This study investigated the mechanical properties of FDM-produced specimens made of nylon and quantified the effect of process parameters such as raster orientation and nozzle temperature on the mechanical properties. As the nozzle temperature increases, specimens become stronger with higher elongations at the break. This is mainly due to the improved fusion between the layers, provided by an expansion of the heat-affected zone. On the other hand, specimens with diagonal raster orientation exhibit higher elongations than those with perpendicular and parallel raster. The findings also emphasize the synergistic effects between nozzle temperature and printing orientation, showing that optimization should consider the two parameters together. Overall, FDM can produce strong nylon parts with adequate ductility suitable for load-bearing applications. However, achieving such results requires a detailed optimization of process parameters.


2021 ◽  
pp. 251659842110311
Author(s):  
Shrikrishna Pawar ◽  
Dhananjay Dolas1

Fused deposition modeling (FDM) is one of the most commonly used additive manufacturing (AM) technologies, which has found application in industries to meet the challenges of design modifications without significant cost increase and time delays. Process parameters largely affect the quality characteristics of AM parts, such as mechanical strength and surface finish. This article aims to optimize the parameters for enhancing flexural strength and surface finish of FDM parts. A total of 18 test specimens of polycarbonate (PC)-ABS (acrylonitrile–butadiene–styrene) material are printed to analyze the effect of process parameters, viz. layer thickness, build orientation, and infill density on flexural strength and surface finish. Empirical models relating process parameters with responses have been developed by using response surface regression and further analyzed by analysis of variance. Main effect plots and interaction plots are drawn to study the individual and combined effect of process parameters on output variables. Response surface methodology was employed to predict the results of flexural strength 48.2910 MPa and surface roughness 3.5826 µm with an optimal setting of parameters of 0.14-mm layer thickness and 100% infill density along with horizontal build orientation. Experimental results confirm infill density and build orientation as highly significant parameters for impacting flexural strength and surface roughness, respectively.


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