A Review of Corrosion Resistance Method on Stainless Steel Bipolar plate

2018 ◽  
Vol 5 (9) ◽  
pp. 17852-17856
Author(s):  
Pramod Mandal ◽  
Uttam kumar Chanda ◽  
Sudesna Roy
2010 ◽  
Vol 113-116 ◽  
pp. 2255-2261
Author(s):  
Dong Ming Zhang ◽  
Lu Guo ◽  
Liang Tao Duan ◽  
Zai Yi Wang

In the present study, we try to prepare hydrophobic film coated on stainless steel as the bipolar plate for polymer electrolyte membrane fuel cell (PEMFC). Magnetron sputtering (MS) was adoped to prepare the Cr3Ni2/Cr2N multi-layer coated on stainless steel. The corrosion resistance and electrical conductance of the coated substrate were tested. The water contact angles were measured. The film exhibits improved corrosion resistance and electrical conductance. The corrosion current is 0.58µA.cm-2 and the contact resistance at 240N.cm-2 is 8.5mΩ.cm2. Meanwhile, it is a kind of hydrophobic film with water contact angle of 107o. The performance shows strong dependance on microstructural characteristics. The nano-protrudes on the SS304/Cr3Ni2/Cr2N surface result in the film with hydrophobic property, just like the effect of lotus surface.


Coatings ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 183 ◽  
Author(s):  
Meiling Xu ◽  
Shumei Kang ◽  
Jinlin Lu ◽  
Xinyong Yan ◽  
Tingting Chen ◽  
...  

PEMFC are considered to be the most promising for automotive energy because of their good working effect, low temperature, high efficiency, and zero pollution. Stainless steel as a PEMFC bipolar plate has unparalleled advantages in strength, cost, and processability, but it is easy to corrode in a PEMFC working environment. In order to improve the corrosion resistance, the surface modification of 316L stainless steel is a feasible solution for PEMFC bipolar plates. In the present study, the plasma-nitrided coating and CrNx coating were prepared by the plasma-enhanced balanced magnetron sputtering technology on the 316L stainless steel surface. The microstructures, phase compositions, and corrosion resistance behavior of the coatings were investigated. The corrosion behavior of the prepared plasma-nitrided coating and CrNx coating was investigated by potentiodynamic polarization, potentiostatic polarization, and electrochemical impedance spectroscopy (EIS) in both cathodic and anodic environments. The experimental results show that corrosion resistance of the CrNx coating was better than the plasma-nitrided coating. It was indicated that the technology process of nitriding first and then depositing Cr was better than nitriding only.


RSC Advances ◽  
2016 ◽  
Vol 6 (37) ◽  
pp. 31367-31373 ◽  
Author(s):  
Jinlong Cui ◽  
Zhendong Yao ◽  
Fupeng Cheng ◽  
Yongfu Cui ◽  
Guanqin Wang ◽  
...  

A W-modified layer is prepared on 430 SS via plasma surface diffusion alloying to improve its corrosion resistance in marine PEMFCs.


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 604
Author(s):  
Yu-Sung Kim ◽  
Dae-Wook Kim ◽  
In-Sik Lee ◽  
Sungook Yoon ◽  
Daeil Kim ◽  
...  

Nitrogen was implanted into 316L stainless steel by plasma immersion ion implantation (PIII) for surface modification. Due to nitrogen implantation, the corrosion resistance and interfacial contact resistance (ICR) were improved compared to the bare 316L stainless steel. The improved corrosion resistance was attributed to the formation of the expanded austenite phase (γN). The phase formation was found to be closely related to the evolution of the (111) plane texture. The formation of γN is strongly related to applied bias voltages. When bias voltages were increased to 15 kV, the γN phase was partially decomposed due to the formation of excessive nitride, including the CrN phase. For the ICR, increased crystallite size is effective in reducing contact resistance, which might arise from a reduced number of the grain boundary with electron scattering. In particular, the applied bias voltage of 10 kV was the most effective to both corrosion resistance and ICR, and its performance satisfies the demand for a bipolar plate in the Polymer Electrolyte Membrane Fuel Cells (PEMFC).


2019 ◽  
Vol 66 (2) ◽  
pp. 222-229 ◽  
Author(s):  
Jixin Han ◽  
Haibang Zhang ◽  
Juncai Sun ◽  
Wenyuan Zhao ◽  
Jinlong Cui

Purpose The purpose of this study is to improve the surface electrical conductivity and corrosion resistance of AISI430 stainless steel (430 SS) as bipolar plates for direct formic acid fuel cell (DFAFC). Design/methodology/approach The niobium diffusion layers have been successfully synthesized on 430 SS substrate by the plasma surface diffusion alloying technique under different diffusion alloying time. Findings The surface morphology of Nb-modified 430 SS prepared under the diffusion alloying time of 2 h is more homogeneous, relatively sleek and compact without surface micropore and other common surface blemishes. The potentiostatic and potentiodynamic polarization measurements manifest that Nb-modified 430 SS prepared under the diffusion alloying time of 2 h enormously ameliorate the corrosion resistance of bare 430 SS compared with other Nb-modified 430 SS samples and its corrosion current density is maintained at −1.4 µA cm−2 in simulated anodic environment of DFAFC (0.05 M H2SO4 + 2 ppm HF + 10 M formic acid at 50 °C). Originality/value The effect of diffusion alloying time on the corrosion resistance and surface conductivity of Nb-modified 430 SS has been carefully studied. The Nb-modified 430 SS samples prepared at the diffusion alloying time of 2 h have the best surface electrical conductivity and corrosion resistance in the simulated anodic environment of DFAFC.


2011 ◽  
Vol 214 ◽  
pp. 291-295
Author(s):  
Wei Yu Ho ◽  
Chung Hsien Yang ◽  
Wei Che Huang ◽  
Woei Yun Ho

In this study, various multilayered TiN/CrN coatings were deposited on the SS316L stainless steel substrates by the cathodic arc deposition technique. By varying the turntable rotation speed, the multilayered coatings with different periodic layer thickness were obtained. The main target of this study is to enhance the corrosion resistance and electrical conductivity of the stainless steel for potential application of metallic bipolar plate of PEMFC. The results showed that all of the TiN/CrN coated samples presented a better corrosion resistance than the bare stainless steel substrate. The multi-layered coatings deposited at the 2 rpm provided the best corrosion resistance of the coated stainless steels when they were subjected to polarization test in 1M H2SO4 solution. The result of single fuel cell test shows that the TiN/CrN multi-layered coating with the best corrosion resistance is considered to be a candidate for PEMFC bipolar plate application in this study.


2021 ◽  
Vol 12 (3) ◽  
pp. 101
Author(s):  
Yu Leng ◽  
Daijun Yang ◽  
Pingwen Ming ◽  
Bing Li ◽  
Cunman Zhang

Corrosion resistance and electrical conductivity of stainless steel bipolar plate remains a big challenge while it has been regarded as the most promising candidate for proton exchange membrane fuel cell. The purpose of this paper is to study the effects of pickling and passivation by sulfuric acid and a mixture of nitric and fluoric acids, respectively, on corrosion resistance and electrical conductivity of stainless steel 316L (SS316L) bipolar plate. First, pickling of the specimens of SS316L is performed in a 15 wt.% H2SO4. Afterwards, the specimens are passivated in a mixture of 12 wt.% HF and 4 wt.% HNO3. Electrochemical and interfacial conductivity tests are conducted to examine the change in corrosion resistance and electrical conductivity of SS316L. Finally, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM) reveal the evolution of surface morphology, chemical composition and surface conductivity. The results show that the corrosion resistance and electrical conductivity of SS316L could be improved significantly by pickling and passivation. The increase in Cr:Fe ratio as well as a more uniform surface with higher conductivity is the main reason for the improvement of corrosion resistance and interfacial conductivity of SS316L.


2014 ◽  
Vol 905 ◽  
pp. 167-170 ◽  
Author(s):  
Yeon Jae Kim ◽  
Dong Hyun Kim ◽  
Jung Soo Kim ◽  
Jae Ho Jang ◽  
Uoo Chang Jung ◽  
...  

Chemical converted graphene (CCG) were coated on 316L stainless steel as a bipolar plate which is a component of proton exchange membrane fuel cell (PEMFC) by electro spray coating (ESC). Scanning electron microscope (SEM) and X-ray diffraction (XRD) were used to examine the thickness and surface properties of coating layer. Electrochemical potentiodynamic test was conducted in acidic atmosphere (0.1N H2SO4+2ppm F-) at 80°C using Versastat 4 and analysis program for corrosion resistance measurement. After packing bipolar plates for PEMFC stack, the electrical performances of graphite, bare SS316L and graphene coated SS316L bipolar plates were evaluated by PEMFC evaluating device. The chemical converted graphene was founded on the surface of coated SS316L, and the thickness was 12μm. Graphene coated bipolar plate showed high corrosion resistance of 1.32×10-7A/cm2beside bare SS316L bipolar plate. In electrical performance evaluation, the graphene coated bipolar plate was shown 0.978V on Voc and 0.5A/m2on the reduction potential (0.6V). Although the electrical performance of the graphene coated bipolar plate is lower than graphite bipolar plate, the thickness and weight is lower than graphite bipolar plate. These advantages can enable the PEMFC system more efficiently and economically.


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