Corrosion behavior of 2205 duplex stainless steel in acidizing stimulation solution for oil and gas wells at 200°C

Purpose This paper aims to analyze the high temperature (200°C) corrosion behavior of 2205 duplex stainless steel in acidizing stimulation solution containing hydrochloric acid (HCl) and acetic acid. Design/methodology/approach The corrosion rate of 2205 duplex stainless steel in all kinds of acid solutions was calculated through immersion tests and electrochemical test. The corrosion product composition is analyzed by X-ray diffraction analysis. The element composition and element distribution before and after corrosion were analyzed by an X-ray energy spectrometer. The corrosion morphology of the steel surface was observed by a scanning electron microscope. Both static and dynamic corrosion experiments were carried out at 200°C. Findings The results show that 2205 duplex stainless steel has excellent corrosion resistance in low to high concentration acetic acid solutions, but increasing the concentration of Cl− in acetic acid solution will accelerate the corrosion rate. Low concentration HCl solution can cause serious corrosion to 2205 duplex stainless steel. The system of HCl and acetic acid will produce a synergistic effect on corrosion of 2205 duplex stainless steel and accelerate the corrosion. Sb2O3 is a good corrosion inhibitor synergist for high-temperature acidizing stimulation solution. Originality/value The amount of HCl that is used in acidizing stimulation is usually determined by the dissolution effect of the acid on the rocks, but for ultra-high-temperature reservoirs, the amount of HCl should be based on reducing the corrosion of oil and gas wells.

Effect of electrolysis parameters on corrosion resistance of extra-low carbon high silicon iron-based alloy

Purpose High silicon iron-based alloys possess excellent corrosion resistance in certain specific media, but the effects of electrolysis parameters on corrosion resistance remain unknown. This study aims to guide the development and application of an extra-low carbon high silicon iron-based alloy (ECHSIA) in electrode plates. Design/methodology/approach The corrosion resistance of ECHSIA and a conventional high-silicon cast iron (CHSCI) was analyzed through experimental characterizations. The morphology was observed by scanning electron microscopy. The influence of electrolysis parameters on the corrosion resistance of ECHSIA was investigated through corrosion experiments. The relationship between the electrolysis parameters and the corrosion resistance of ECHSIA was statistically investigated using the grey correlation analysis method. Findings The corrosion resistance of the ECHSIA is better than that of the CHSCI. The corrosion rate showed an increasing tendency with the increase in the nitric acid concentration (CHNO3), electrolyte temperature and current density. The grey correlation analysis results showed that the CHNO3 was the main factor affecting the corrosion rate of the ECHSIA. Originality/value An ECHSIA with a single ferrite microstructure was prepared. This study provides a guideline for the future development and application of ECHSIAs as electrode plates.

Investigation of hydrogen diffusion behavior in 12Cr2Mo1R(H) steel by electrochemical tests and first-principles calculation

Purpose This paper aims to study the mechanism of hydrogen embrittlement in 12Cr2Mo1R(H) steel, which will help to provide valuable information for the subsequent hydrogen embrittlement research of this kind of steel, so as to optimize the processing technology and take more appropriate measures to prevent hydrogen damage. Design/methodology/approach The hydrogen diffusion coefficient of 12Cr2Mo1R(H) steel was measured by the hydrogen permeation technique of double electrolytic cells. Moreover, the influence of hydrogen traps in the material and experimental temperature on hydrogen diffusion behavior was discussed. The first-principles calculations based on density functional theory were used to study the occupancy of H atoms in the bcc-Fe cell, the diffusion path and the interaction with vacancy defects. Findings The results revealed that the logarithm of the hydrogen diffusion coefficient of the material has a linear relationship with the reciprocal of temperature and the activation energy of hydrogen atom diffusion in 12Cr2Mo1R(H) steel is 23.47 kJ/mol. H atoms stably exist in the nearly octahedral interstices in the crystal cell with vacancies. In addition, the solution of Cr/Mo alloy atom does not change the lowest energy path of H atom, but increases the diffusion activation energy of hydrogen atom, thus hindering the diffusion of hydrogen atom. Cr/Mo and vacancy have a synergistic effect on inhibiting the diffusion of H atoms in α-Fe. Originality/value This article combines experiments with first-principles calculations to explore the diffusion behavior of hydrogen in 12Cr2Mo1R(H) steel from the macroscopic and microscopic perspectives, which will help to establish a calculation model with complex defects in the future.

Cavitation erosion behavior of hydraulic concrete under high-speed flow

Purpose Cavitation erosion has always been a common technical problem in a hydraulic discharging structure. This paper aims to investigate the cavitation erosion behavior of hydraulic concrete under high-speed flow. Design/methodology/approach A high-speed and high-pressure venturi cavitation erosion generator was used to simulate the strong cavitation. The characteristics of hydrodynamic loads of cavitation bubble collapse zone, the failure characteristics and the erosion development process of concrete were investigated. The main influencing factors of cavitation erosion were discussed. Findings The collapse of the cavitation bubble group produced a high frequency, continuous and unsteady pulse load on the wall of concrete, which was more likely to cause fatigue failure of concrete materials. The cavitation action position and the main frequency of impact load were greatly affected by the downstream pressure. A power exponential relationship between cavitation load, cavitation erosion and flow speed was observed. With the increase of concrete strength, the degree of damage of cavitation erosion was approximately linearly reduced. Originality/value After cavitation erosion, a skeleton structure was formed by the accumulation of granular particles, and the relatively independent bulk structure of the surface differed from the flake structure formed after abrasion.

Role of Mn addition on the general corrosion and pitting corrosion behavior of 13Cr stainless steel

Purpose The purpose of this study is to elucidate the effect of Mn addition on the corrosion behavior of stainless steel. Design/methodology/approach Chronoamperometry, quasi-steady-state polarization and electrochemical impedance spectroscopy were used to investigate the corrosion behavior of Mn added A13Cr-HS sample and original S13Cr samples. In addition, the corrosion product film was characterized by a field emission scanning electron microscope equipped with energy-dispersive spectroscopy and X-ray photoelectron spectroscopy. Findings The A13Cr-HS sample with 8 wt.% Mn addition maintained good general corrosion resistance in both acidic and alkaline solutions compared to the original S13Cr sample. Additionally, the A13Cr-HS sample had good pitting resistance in an alkaline solution containing Cl−, but a weaker resistance in an acidic solution. Originality/value The influence of Mn addition on the formation mechanism of the passive film was systematically analyzed.

Effects of polyvinylidene fluoride sealing on micro-arc oxidation coating of 7075 aluminum alloy

Purpose The purpose of this is to study the effects of organic sealing on the structure and performance of the micro-arc oxidation (MAO) film of 7075 aluminum alloy. Design/methodology/approach The 7075 aluminum alloy was treated by micro-arc oxidation technology, then the MAO films were sealed by polyvinylidene fluoride (PVDF) solutions with different concentrations to forms a MAO/PVDF composite coating on the surface of the 7075 aluminum alloy matrix. Findings The results show that the MAO/PVDF film thickness increased to 24.8 um. When the PVDF concentration was 8 g/L, and the sealed film reached best corrosion resistance and wear resistance. Originality/value The effects of different concentrations of PVDF on microarc oxidation properties of 7075 aluminum alloy were studied.

Effect of environmental factors on electrochemical corrosion of galvanized steel wires for bridge cables

Purpose This paper aims to investigate the electrochemical corrosion rate of galvanized steel wires for bridge cables. Design/methodology/approach The electrochemical corrosion test and response surface analysis of galvanized steel wires were carried out, and the variety of polarization curves of galvanized steel wires under different corrosion parameters was discussed. The expression of corrosion rate of galvanized steel wires under the action of single and multi-factor coupling was established. Findings The polarization curves of galvanized steel wires under different Cl- concentrations, pH value and temperature were basically similar, but all show different degrees of deviation and some anodic polarization curves had inflection points. For example, when the Cl- concentration reached 3.5%, the corrosion rate of galvanized steel wire was four times that of pure water. Originality/value The influence relationship of single and multi-factor coupling on the corrosion rate of galvanized steel wires was as follows: RCl > RT * Cl > RT > RpH > RpH * T > RpH * Cl.

Insitu SVET studies on the current density distribution on dissolving of Mg, MgZn2, Mg2Si and Al4Cu2Mg8Si7 surfaces in NaCl solutions

Purpose This paper aims to acquire the current density distribution on dissolving of Mg, MgZn2 (η -phase), Mg2Si (ß-phase) and Al4Cu2Mg8Si7 (Q-phase) surface in NaCl solutions. Design/methodology/approach MgZn2 (η -phase), Mg2Si (ß-phase) and Al4Cu2Mg8Si7 (Q-phase) are important intermetallic compounds found in aluminum alloys. Insitu scanning vibrating electrode technique (SVET) was used to acquire the current density distribution on dissolving of Mg, MgZn2 (η -phase), Mg2Si (ß-phase) and Al4Cu2Mg8Si7 (Q-phase) surface in NaCl solutions scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDX) was used to characterize the corroded surface. Findings SVET maps reveal that these compounds display characteristic dissolution features. Mg and MgZn2 displayed localized anodic and cathodic sites while that of Al4Cu2Mg8Si7 > Mg2Si displayed a diffused distribution of anodic and cathodic sites. The magnitude of the integrated anodic current densities on the compounds was noted to decrease with the progress of time, and the order of the magnitude of the current density with respect to the compounds is Mg > Mg2Si > Al4Cu2Mg8Si7 > MgZn2. SEM/EDX reveal that the highest mass loss recorded after the SVET test was manifested by Mg2Si followed by MgZn2 then Al4Cu2Mg8Si7. Originality/value Auxiliary information on the current density distribution on the corroding sample surface at the microscopic scale has been provided by SVET thereby taking care of certain limitations of traditional corrosion monitoring techniques such as gravimetric, hydrogen evolution and electrochemical measurements.

The inhibition activity of lemongrass extract (LGE) for mild steel acid corrosion: Electrochemical, surface and theoretical investigations

Purpose The purpose of this paper is to minimize corrosion-related pollution in the environment. From the lemongrass extract (LGE), the authors selected one of the best green inhibitors. Design/methodology/approach The corrosion and inhibition of mild steel in traditional acidification solutions were estimated by electrochemical measurements. The corrosion appearance was observed with scanning electron microscopy, atomic force microscopy micrographs and attenuated total reflectance infrared spectroscopy spectrum. The correlation was formed between the gained inhibition efficiency (IE)% from electrochemical measurements and certain quantum chemical parameters. Findings The results displayed that the IE was up to 90% when the LGE concentration was 300 ppm. The results confirmed that the theoretical experiments are very similar to the experimental observations. Originality/value For the first time, LGE was used as a cheap and safe corrosion inhibitor for mild steel corrosion in the acidification process. The mechanism of mild steel corrosion and anti-corrosion in acid solution has been suggested.

Evaluation of the corrosion behavior of AZ31 magnesium alloy with different protein concentrations

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.