Two-stage PVD method for protective coating formation

The CVD methods are typically used for the formation of aluminum oxide coatings since aluminum oxide is a dielectric. The adhesion between the protective coating and the substrate material is normally improved by growing thin intermediate layers based on titanium oxides and nitrides. These intermediate layers are mainly formed using the PVD methods. In this paper, we propose a two-stage PVD method for forming a layered structure on the titanium substrate. The formation of intermediate layers was carried out by the magnetron method (first stage), and the main protective layer was deposited at the second stage using a fore-vacuum electron source. The dense beam plasma generated during the electron beam transport in a fore-vacuum gas medium compensates for the negative electrical charge accumulating on the surface of the aluminum oxide target and facilitates its effective evaporation. The electrical properties of the intermediate layers and the resulting layered coatings have been investigated, including the tangent of dielectric loss angle, the real and imaginary parts of the conductivity and the dielectric constant dependencies on frequency.

Sulfidation-Oxidation Resistance of Thermal Diffusion Multi-Layered Coatings on Steels

The high-temperature sulfidation-oxidation corrosion resistance of protective coatings deposited on carbon and 316L steels was studied. The coatings obtained via the thermal diffusion process had multi-layered architectures and consisted of aluminides, iron borides, or iron boride–TiO2 layers. The protective coatings experienced a minimal rate of mass changes, insignificant scale formation, and no delamination and surface micro-cracking after 504 h of exposure in 1% (Vol.) H2S-air atmosphere at 500 °C. Furthermore, the coatings demonstrated a high degree of integrity compared to bare 316L stainless steel. Aluminized steels demonstrated the highest performance among the studied materials. The developed thermal diffusion coatings are promising candidates due to their enhanced stability in H2S–air atmosphere; they may be employed for protection of inner and outer surfaces of long tubing and complex shape components.

Effect of Coating Process on Performance of Reversible Thermochromic Waterborne Coatings for Chinese Fir

The effect of the coating process on the properties of reversible thermochromic waterborne coating on the surface of Chinese fir was examined. The results demonstrated that the most critical process parameter affecting the color difference and gloss of the coating was the way of adding thermochromic ink. The coating process had little influence on the adhesion, impact resistance adding, liquid resistance, and original properties of the coating. There was no obvious gloss variation in the coating under different coating processes. For the (3+3) layered coatings, when the thermochromic ink was added to the topcoats, the discoloration performance was the most obvious and the comprehensive performance of coating was better. Meanwhile, the gloss was 55.6%, the adhesion grade was grade 0, the impact resistance was 5.0 kg·cm, the liquid resistance grade of the coating to sodium chloride, ethanol and detergent was grade 1, and the liquid resistance grade to red ink was grade 3. The discoloration performance of the coating was stable under the conditions of aging and time change. This study provides new insight into preparing thermochromic intelligent waterborne wood coatings with potential practical applications on Chinese fir wood surfaces, and also lays a foundation for its application in furniture engineering.