Microstructural sensitivity of 316H austenitic stainless steel: Residual stress relaxation and grain boundary fracture

2010 ◽  
Vol 527 (27-28) ◽  
pp. 7387-7399 ◽  
Author(s):  
B. Chen ◽  
P.E.J. Flewitt ◽  
D.J. Smith
Author(s):  
Masahito Mochizuki ◽  
Hiroaki Mori ◽  
Jinya Katsuyama

To make clear the effects of residual stress and work hardening on intergranular stress corrosion cracking behavior in the welds of the austenitic stainless steel with surface hardening, residual stress and hardness in butt joints of pipes are evaluated by 3-dimentional thermal elastic-plastic analysis and the grain boundary sliding behavior is examined using constant strain rate tensile test. Based on these results, the mechanism of IGSCC has been clarified by the integrated knowledge between metallurgy and mechanics. The relationship between plastic strain and hardness in hard-machined surface near welds is clarified from the experimented relationship and the thermal elastic-plastic analysis. The distributions of hardness and residual stress with the actual surface machining could be evaluated. It was made clear that grain boundary sliding occurred in the steel at 561K by a constant strain rate tensile test with the numerically simulated tensile residual stress due to welding and surface machining. From the comparison of grain boundary sliding behavior between solution treated specimen and cold-rolled one, the grain boundary sliding in cold-rolled one occurs in smaller strain conditions than that in solution treated one, and the amount of grain boundary sliding in cold-rolled one increases remarkably with increase in added strain. In addition, it is clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it is concluded that the cause of intergranular stress corrosion cracking in the welds of Type 316L austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding accelerated by residual stress of multi pass welding and surface hardening.


2020 ◽  
Vol 21 (5) ◽  
pp. 505
Author(s):  
Yousef Ghaderi Dehkordi ◽  
Ali Pourkamali Anaraki ◽  
Amir Reza Shahani

The prediction of residual stress relaxation is essential to assess the safety of welded components. This paper aims to study the influence of various effective parameters on residual stress relaxation under cyclic loading. In this regard, a 3D finite element modeling is performed to determine the residual stress in welded aluminum plates. The accuracy of this analysis is verified through experiment. To study the plasticity effect on stress relaxation, two plasticity models are implemented: perfect plasticity and combined isotropic-kinematic hardening. Hence, cyclic plasticity characterization of the material is specified by low cycle fatigue tests. It is found that the perfect plasticity leads to greater stress relaxation. In order to propose an accurate model to compute the residual stress relaxation, the Taguchi L18 array with four 3-level factors and one 6-level is employed. Using statistical analysis, the order of factors based on their effect on stress relaxation is determined as mean stress, stress amplitude, initial residual stress, and number of cycles. In addition, the stress relaxation increases with an increase in mean stress and stress amplitude.


1992 ◽  
Vol 25 (3) ◽  
pp. 130 ◽  
Author(s):  
P. Palanichamy ◽  
A. Joseph ◽  
K. V. Kasiviswanathan ◽  
D. K. Bhattacharya ◽  
Baldev Raj

2006 ◽  
Vol 524-525 ◽  
pp. 697-702 ◽  
Author(s):  
Shinobu Okido ◽  
Hiroshi Suzuki ◽  
K. Saito

Residual stress generated in Type-316 austenitic stainless steel butt-weld jointed by Inconel-182 was measured using a neutron diffraction method and compared with values calculated using FEM analysis. The measured values of Type-316 austenitic stainless steel as base material agreed well with the calculated ones. The diffraction had high intensity and a sharp profile in the base metal. However, it was difficult to measure the residual stress at the weld metal due to very weak diffraction intensities. This phenomenon was caused by the texture in the weld material generated during the weld procedure. As a result, this texture induced an inaccurate evaluation of the residual stress. Procedures for residual stress evaluation to solve this textured material problem are discussed in this paper. As a method for stress evaluation, the measured strains obtained from a different diffraction plane with strong intensity were modified with the ratio of the individual elastic constant. The values of residual stress obtained using this method were almost the same as those of the standard method using Hooke’s law. Also, these residual stress values agreed roughly with those from the FEM analysis. This evaluation method is effective for measured samples with a strong texture like Ni-based weld metal.


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