Microstructure and corrosion characterization of weld metal in stainless steel and low carbon steel joint under different heat input

2021 ◽  
pp. 102948
Author(s):  
Yanqin Huang ◽  
Jankang Huang ◽  
Jianxiao Zhang ◽  
Xiaoquan Yu ◽  
Qi Li ◽  
...  
2012 ◽  
Vol 581-582 ◽  
pp. 808-816 ◽  
Author(s):  
Chuaiphan Wichan ◽  
Srijaroenpramong Loeshpahn

The joining of austenitic stainless steel (AISI 201) to low carbon steel sheets (CS) was attempted by gas tungsten arc welding (GTAW) with four types of consumables. The studied consumables were ER308L, ER309L, ER316L stainless steel wires, and AWS A5.18 carbon steel wire. The welding parameters – i.e. the current of 90 A and the welding speed of 62 mm.min-1 – were fixed in all welding operations. The microstructure of weld metal produced by stainless steel consumables consisted of delta ferrite in austenite matrix. The delta ferrite in the form of continuous dendrite was observed in weld metals produced by 308L and 309L fillers. The dendrite of delta ferrite was relatively discontinuous in weld metal produced by 316L filler. The microstructure of weld metal produced by carbon steel filler consisted of equiaxed ferrite and pearlite, similar to that of carbon steel. The corrosion behavior of weld metal was investigated by potentiodynamic method. Specimens were tested in 0.35-wt% NaCl solution saturated by laboratory air at 27°C. It was found that the corrosion potential of weld metal produced by carbon steel filler was considerably lower than those of AISI 201 base metal and weld metals welded using stainless steel consumables. Weld metals produced by stainless steel fillers –308L,309L and316L– exhibited the similar corrosion potentials as that of 201 base metal. The pitting potentials of weld metals produced by 309L, 316L fillers were higher than those of 201 base metal and weld metal produced by 308L filler respectively. It was discussed that the increase of Cr content in weld metals by using 309L filler contained with 24.791 wt% of Cr, or the addition of Cr and Mo in weld metals by using 316L filler contained with 21.347 wt% of Cr and 2 wt% of Mo, promoted the pitting corrosion resistance of weld metal to be comparable with that of Fe-17Cr-3Ni (201) base metal. An emission spectroscopy was applied to quantify the amount of elements in weld metals. By considering the contents of Cr and Mo, the pitting resistance equivalent number (PREN) of each weld metal was calculated. The discussion of the corrosion resistance of weld metals related to PREN and microstructure was made in the paper.


2012 ◽  
Vol 36 ◽  
pp. 206-214 ◽  
Author(s):  
D. Govardhan ◽  
A.C.S. Kumar ◽  
K.G.K. Murti ◽  
G. Madhusudhan Reddy

2009 ◽  
Vol 53 (3-4) ◽  
pp. R57-R63 ◽  
Author(s):  
Yasushi Kitani ◽  
Rinsei Ikeda ◽  
Moriaki Ono ◽  
Kenji Ikeuchi

2020 ◽  
Vol 10 (1) ◽  
pp. 1-5
Author(s):  
Younis K. Khdir ◽  
Salim A. Kako ◽  
Ramadhan H. Gardi

The aim of this study is to investigate the influence of different heat inputs on mechanical properties and microstructure of dissimilar electrical arc welded austenitic stainless steel AISI 304 and low-carbon steel (CS) joints. The mechanical properties of welded austenitic stainless steel type AISI 304 and low-CS are studied. Five different heat inputs 0.5, 0.9, 1.41, 2, and 2.5 KJ/min were applied to investigate the microstructure of the welded zone and mechanical properties. The results showed that the efficiency of the joints and tensile strength increased with increasing heat inputs, while excess heat input reduces the efficiency. Furthermore, changes in microstructure with excess heat input cause failure at the heat-affected zone.


Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 810
Author(s):  
Elena Scutelnicu ◽  
Mihaela Iordachescu ◽  
Carmen Catalina Rusu ◽  
Danut Mihailescu ◽  
José Luis Ocaña

This paper addresses the metallurgical and mechanical characterization of dissimilar joints made by laser autogenous welding between thin sheets of low-carbon steel (CS) and austenitic stainless steel (SS). The welding technology applied, previously optimized to produce sound dissimilar joints, is based on the heat source displacement from the weld gap centerline towards CS, in order to reduce the SS overheating. The research includes optical microscopy observations, energy dispersive X-ray analysis (EDX) to assess the wt% of Cr, Ni, and Fe in all regions of the dissimilar welded joint, hardness measurements, and tensile tests of transverse-welded flat specimens. In comparison with classical determination of the joint overall mechanical characteristics, the novelty of this research consists of experimental assessment of the local mechanical behavior of the fusion and heat affected zones by using a digital image correlation technique (VIC-2D). This is an efficient tool for determining the constitutive properties of the joint, useful for modelling the mechanical behavior of materials and for verifying the engineering predictions. The results show that the positive difference in yielding between the weld metal and the base materials protects the joint from being plastically deformed. As a consequence, the tensile loading of flat transverse specimens generates the strain localization and failure in CS, far away from the weld.


2014 ◽  
Vol 2 (1) ◽  
pp. 59-76
Author(s):  
Abdullah Daie'e Assi

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW).        The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values ​​compared with the base metal. In most similar weldments showed hardness of the welding area is  higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.


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