Two-phase flow characterization in a split vane impeller Electrical Submersible Pump

2017 ◽  
Vol 148 ◽  
pp. 82-93 ◽  
Author(s):  
Sahand Pirouzpanah ◽  
Sujan R. Gudigopuram ◽  
Gerald L. Morrison
2014 ◽  
Vol 136 (4) ◽  
Author(s):  
Rinaldo Antonio de Melo Vieira ◽  
Mauricio Gargaglione Prado

The effect of free gas on electrical submersible pump (ESP) performance is well known. At a constant rotational speed and constant liquid flow rate, a small amount of gas causes a mild head reduction when compared to the single phase liquid head. However, at higher gas rates, a drastic reduction in the head is observed. This critical condition, known as the surging point, is a combination of liquid and gas flow rates that cause a maximum in the head performance curve. The first derivative of the head with respect to the liquid flow rate changes sign as the liquid flow rate crosses the surging point. In several works on ESP two-phase flow performance, production conditions to the left of the surging region are described or reported as unstable operational conditions. This paper reviews basic concepts on stability of dynamical systems and shows through simulation that ESP oscillatory behavior may result from two-phase flow conditions. A specific drift flux computation code was developed to simulate the dynamic behavior of ESP wells producing without packers.


Author(s):  
Lissett Barrios ◽  
Mauricio Gargaglione Prado

Dynamic multiphase flow behavior inside a mixed flow Electrical Submersible Pump (ESP) has been studied experimentally and theoretically for the first time. The overall objectives of this study are to determine the flow patterns and bubble behavior inside the ESP and to predict the operational conditions that cause surging. An experimental facility has been designed and constructed to enable flow pattern visualization inside the second stage of a real ESP. Special high speed instrumentation was selected to acquire visual flow dynamics and bubble size measurements inside the impeller channel. Experimental data was acquired utilizing two types of tests (surging test and bubble diameter measurement test) to completely evaluate the pump behavior at different operational conditions. A similarity analysis performed for single-phase flow inside the pump concluded that viscosity effects are negligible compared to the centrifugal field effects for rotational speeds higher than 600 rpm. Therefore, the two-phase flow tests were performed for rotational speeds of 600, 900, 1200, and 1500 rpm. Results showed formation of a large gas pocket at the pump intake during surging conditions.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Lissett Barrios ◽  
Mauricio Gargaglione Prado

Dynamic multiphase flow behavior inside a mixed flow electrical submersible pump (ESP) has been studied experimentally and theoretically for the first time. The overall objectives of this study are to determine the flow patterns and bubble behavior inside the ESP and to predict the operational conditions that cause surging. An experimental facility has been designed and constructed to enable flow pattern visualization inside the second stage of a real ESP. Special high-speed instrumentation was selected to acquire visual flow dynamics and bubble size measurements inside the impeller channel. Experimental data were acquired utilizing two types of tests (surging test and bubble diameter measurement test) to completely evaluate the pump behavior at different operational conditions. A similarity analysis performed for single-phase flow inside the pump concluded that viscosity effects are negligible compared to the centrifugal field effects for rotational speeds higher than 600 rpm. Therefore, the two-phase flow tests were performed for a rotational speeds of 600, 900, 1200, and 1500 rpm. Results showed formation of a large gas pocket at the pump intake during surging conditions.


Author(s):  
Lissett Barrios ◽  
Mauricio Gargaglione Prado ◽  
Frank Kenyery

Dynamic multiphase flow behavior inside a mixed flow Electrical Submersible Pump (ESP) has been studied theoretically for the first time. The main goal is to model two-phase flow behavior in an ESP. A three-dimensional CFD model has been developed to describe the operational envelope of the ESP, namely the onset of surging. The theoretical study includes CFD simulations for the prediction of the flow behavior inside the pump. The CFD modeling depends on two important variables, namely the bubble size and the bubble drag coefficient. The bubble size has been measured and a physically based correlation presented in Barrios (2007) is used. A new correlation for the drag coefficient is used (Barrios 2007) as a function of rotational speed and Reynolds number. Single-phase and two-phase flow CFD simulations were carried out to investigate liquid flow field. Results from the CFD simulations are consistent with the experimental data (Barrios 2007).


2021 ◽  
Vol 16 ◽  
pp. 158-167
Author(s):  
Abdulqader Hasan ◽  
Mohamed S. Gadala ◽  
Salman Shahid ◽  
Mohd Shiraz Aris ◽  
Sharul Sham Dol ◽  
...  

The effects of the wall shear stress on an Electrical Submersible Pump (ESP) was investigated in this paper. A CFD model in ANSYS Fluent was proposed to simulate actual single-phase and two-phase flow. The bottom hole pressure was minimized by utilizing the artificial lift methods. The flowing fluids in pumps and pipes causes shear stress on surface interacting. In multiphase flow application pump damages on head degradation as well as shear stress affects. The K-ω turbulence model and the multiphase Mixture approach with the sliding technique used to solve the Navier-Stokes equation. To study the effects of gas-liquid (air-water) flow on the ESP and the pump handle ability, the rotation speeds were varied while the other parameters were kept constant. The rotation speeds simulated were at 500, 900, 1500, 2000 and 2500 rpm meanwhile the water flow rate and gas flow rate were kept constant with 20 L/min and 1% fraction, respectively. The results obtained show that as the rotation speeds were increased, the less concentration of the bubbles were observed, moreover the wall shear stress (WSS) increases. Although, the wall shear stress in both single-phase and two-phase flow were tend to increase as the blades length increased, however for the single-phase flow the WSS was found higher in all the simulated rotational speeds.


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