scholarly journals Influence of Part's Stiffness on Surface Integrity Induced by a Finish Turning Operation of a 15-5PH Stainless Steel

Procedia CIRP ◽  
2016 ◽  
Vol 45 ◽  
pp. 19-22 ◽  
Author(s):  
Vincent Chomienne ◽  
Frédéric Valiorgue ◽  
Joël Rech ◽  
Catherine Verdu

2011 ◽  
Vol 19 ◽  
pp. 270-275 ◽  
Author(s):  
Alexandre Mondelin ◽  
Frédéric Valiorgue ◽  
Michel Coret ◽  
Eric Feulvarch ◽  
Joël Rech


2020 ◽  
Vol 38 (12A) ◽  
pp. 1862-1870
Author(s):  
Safa M. Lafta ◽  
Maan A. Tawfiq

RS (residual stresses) represent the main role in the performance of structures and machined parts. The main objective of this paper is to investigate the effect of feed rate with constant cutting speed and depth of cut on residual stresses in orthogonal cutting, using Tungsten carbide cutting tools when machining AISI 316 in turning operation. AISI 316 stainless steel was selected in experiments since it is used in many important industries such as chemical, petrochemical industries, power generation, electrical engineering, food and beverage industry. Four feed rates were selected (0.228, 0.16, 0.08 and 0.065) mm/rev when cutting speed is constant 71 mm/min and depth of cutting 2 mm. The experimental results of residual stresses were (-15.75, 12.84, 64.9, 37.74) MPa and the numerical results of residual stresses were (-15, 12, 59, and 37) MPa. The best value of residual stresses is (-15.75 and -15) MPa when it is in a compressive way. The results showed that the percentage error between numerical by using (ABAQUS/ CAE ver. 2017) and experimental work measured by X-ray diffraction is range (2-15) %.



2015 ◽  
Vol 1101 ◽  
pp. 393-396
Author(s):  
Mohammad Ahsan Habib ◽  
Md. Anayet U. Patwari ◽  
Koushik Alam Khan ◽  
A.N.M. Amanullah Tomal

For cost reduction and quality improvement of machining products, optimum output machining parameters such as material removal rate, tool wear ratio and surface roughness is very essential. Moreover, these output parameters are strongly depends on the precision of the machine tool as well as the input machining parameters. In this paper, a hybrid model of Artificial Bee Colony (ABC), which is motivated by the intelligent behavior of honey bees with Response Surface Methodology (RSM), has been developed for optimizing the surface roughness of stainless steel during turning operation. The predicted optimal value of surface roughness of stainless steel is further confirmed by conducting supplementary experiments. Finally, the performance of this algorithm is evaluated in comparison with desirability analysis. The performance of ABC is at par with that of desirability analysis for different parametric conditions.







2012 ◽  
Vol 503-504 ◽  
pp. 382-389 ◽  
Author(s):  
Dong Xing Du ◽  
Dao Xin Liu ◽  
Yu Feng Sun ◽  
Jin Gang Tang ◽  
Xiao Hua Zhang

In this paper, the influence of different machining methods (including rough turning, finish turning, and longitudinal polishing after finish turning) on rotating bending fatigue properties of TC21 which belonged to a new ultra high strength titanium alloy was studied. The influence of machining methods on surface integrity of TC21 titanium alloy was measured by using surface profile measurement, scanning electron microscopy, metallography microscope, micro-hardness instrument and X-ray diffraction residual stress analyzer. And fatigue fractography of specimens was further investigated. Then the mechanism of fatigue resistance which was affected by machining surface integrity was discussed. The results indicated that the fatigue life of finish turning and longitudinal polishing after finish turning was increased 3.96 times and 17.34 times compared with rough turning, respectively. The machining surface integrity had important influence on fatigue property of TC21 titanium alloy, which caused by the differences of surface roughness and texture as the dominant factors, and then the variation in surface micro-hardness, metallographic microstructure and the surface residual stress were not the main factors on three above-mentioned machining methods. By using longitudinal polishing after finish turning processing method for preparation of TC21 titanium alloy parts could ensure good surface integrity and excellent fatigue performance.





2013 ◽  
Vol 845 ◽  
pp. 765-769 ◽  
Author(s):  
Guilherme Cortelini Rosa ◽  
André J. Souza ◽  
Flávio J. Lorini

Machining performance consists to associate the optimal process and cutting parameters and maximum material removal rate with the most appropriate tool while controlling the machined surface state. This work verifies the influence of standard and wiper cutting tools on generated surface roughness and residual stress in dry finish turning operation of the martensitic stainless steel AISI 420 in a comparative way. Tests are conducted for different combinations of tool nose geometry, feed rate and depth of cut being analyzed through the Design of Experiments regarding to surface roughness parametersRaandRt. Moreover, the formation of residual stresses in the material (using the technique of X-Ray Diffraction) was evaluated after the machining process for these two cutting geometries and thereafter the result was compared between them. An ANOVA is performed to clarify the influence of cutting parameters on generated surface roughness, which outputs inform that cutting tool geometry is the most influent onRaandRt. It is concluded that analyzed wiper inserts present low performance for low feed rates. Regarding the analysis of the residual stresses it can be stated that for standard and wiper tools the values collected show that for finish turning the compression stresses were found. It can be observed that the greatest amount of compressive stress has been found for the standard tool.



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