scholarly journals An Implementation Approach for an Academic Learning Factory for the Metal Forming Industry with Special Focus on Digital Twins and Finite Element Analysis

2020 ◽  
Vol 45 ◽  
pp. 253-258 ◽  
Author(s):  
Benjamin James Ralph ◽  
Andreas Schwarz ◽  
Martin Stockinger
2021 ◽  
Vol 5 (7) ◽  
pp. 170
Author(s):  
Pablo Castillo Ruano ◽  
Alfred Strauss

In recent years, interest in low-cost seismic isolation systems has increased. The replacement of the steel reinforcement in conventional elastomeric bearings for a carbon fiber reinforcement is a possible solution and has garnered increasing attention. To investigate the response of fiber-reinforced elastomeric bearings (FREBs) under seismic loads, it is fundamental to understand its mechanical behavior under combined vertical and horizontal loads. An experimental investigation of the components presents complexities due to the high loads and displacements tested. The use of a finite element analysis can save time and resources by avoiding partially expensive experimental campaigns and by extending the number of geometries and topologies to be analyzed. In this work, a numerical model for carbon fiber-reinforced bearings is implemented, calibrated, and validated and a set of virtual experiments is designed to investigate the behavior of the bearings under combined compressive and lateral loading. Special focus is paid to detailed modeling of the constituent materials. The elastomeric matrix is modeled using a phenomenological rheological model based on the hyperelastic formulation developed by Yeoh and nonlinear viscoelasticity. The model aims to account for the hysteretic nonlinear hyper-viscoelastic behavior using a rheological formulation that takes into consideration hyperelasticity and nonlinear viscoelasticity and is calibrated using a series of experiments, including uniaxial tension tests, planar tests, and relaxation tests. Special interest is paid to capturing the energy dissipated in the unbonded fiber-reinforced elastomeric bearing in an accurate manner. The agreement between the numerical results and the experimental data is assessed, and the influence of parameters such as shape factor, aspect ratio, vertical pressure, and fiber reinforcement orientation on stress distribution in the bearings as well as in the mechanical properties is discussed.


2021 ◽  
Vol 901 ◽  
pp. 176-181
Author(s):  
Tung Sheng Yang ◽  
Chieh Chang ◽  
Ting Fu Zhang

This paper used finite element analysis of metal forming to study the forging process and die design of aluminum alloy brake parts. According to the process parameters and die design, the brake parts were forged by experiment. First, the die design is based on the product size and considering parting line, draft angle, forging tolerance, shrinkage and scrap. Secondly, the finite element analysis of metal forming is used to simulate the forging process of aluminum alloy brake parts. Finally, the aluminum alloy brake levers with dimensional accuracy and surface hardness were forged.


2014 ◽  
Vol 970 ◽  
pp. 177-184 ◽  
Author(s):  
Wen Chiet Cheong ◽  
Heng Keong Kam ◽  
Chan Chin Wang ◽  
Ying Pio Lim

A computational technique of rigid-plastic finite element method by using the Eulerian meshing method was developed to deal with large deformation problem in metal forming by replacing the conventional way of applying complicated remeshing schemes when using the Lagrange’s elements. During metal forming process, a workpiece normally undergoes large deformation and causes severe distortion of elements in finite element analysis. The distorted element may lead to instability in numerical calculation and divergence of non-linear solution in finite element analysis. With Eulerian elements, the initial elements are generated to fix into a specified analytical region with particles implanted as markers to form the body of a workpiece. The particles are allowed to flow between the elements after each deformation step to show the deforming pattern of material. Four types of cold forging and sheet metal clinching were conducted to investigate the effectiveness of the presented method. The proposed method is found to be effective by comparing the results on dimension of the final product, material flow behaviour and punch load versus stroke obtained from simulation and experiment.


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