scholarly journals Shape Optimization of a Backward Extrusion Process Using a Non-Invasive Form Finding Algorithm

2020 ◽  
Vol 47 ◽  
pp. 873-880
Author(s):  
Michael Caspari ◽  
Phillipp Landkammer ◽  
Paul Steinmann
Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2169
Author(s):  
Agnieszka Tabaczyńska ◽  
Anna Dąbrowska ◽  
Marcin Masłowski ◽  
Anna Strąkowska

Electro-conductive paths that are mechanically resistant and stable during simulated aging cycles are promising, in relation to the non-invasive application in e-textiles in our everyday surroundings. In the paper, an analysis of the influence of electro-conductive filler, as well as ionic liquid on surface resistance is provided. Authors proved that depending on the tested variant, obtained surface resistance may vary from 50 kΩ (when 50 phr of Ag and [bmim][PF6] ionic liquid applied) to 26 GΩ (when 25 phr of Ag and [bmim][PF6] ionic liquid applied). The samples were also evaluated after simulated aging cycles and the stability of electric properties was confirmed. Moreover, it was proved that the addition of ionic liquids reduced the resistance of vulcanizates, while no significant influence of the extrusion process on conductivity was observed.


2017 ◽  
Vol 61 (4) ◽  
pp. 433-447 ◽  
Author(s):  
P. Landkammer ◽  
M. Caspari ◽  
P. Steinmann

Author(s):  
B.S. Moroz ◽  
M.G. Dudnik

The parameters of deformation degree at theoretical and experimental researches of cold backward extrusion processes of hollow glasses-type products are considered. The dependences of their relationship with the relative degree of deformation and the scale of their conformity are suggested. The published results of experimental and theoretical studies on the impact of technological parameters of the backward extrusion process of hollow products in the conditions of active friction forces to reduce the deformation force and stress-strain state of the billet are analyzed. Insuffi ciently studied features of the process and the possibility for expanding of the application fi eld of the backward extrusion method with the active action of friction forces are noted. The method for calculating of the deformation rate required to determine the current stress in the implementation of the hot backward extrusion process.


2006 ◽  
Vol 519-521 ◽  
pp. 955-960 ◽  
Author(s):  
Dong Hwan Jang ◽  
J.H. Ok ◽  
G.M. Lee ◽  
Beong Bok Hwang

Numerical analysis of radial extrusion process combined with backward extrusion has been performed to investigate the forming characteristics of an aluminum alloy in a combined extrusion process. Various variables such as gap size, die corner radius and frictional conditions are adopted as design or process parameters for analysis in this paper. The main investigation is focused on the analysis of forming characteristics of AA 2024 aluminum alloy in terms of material flow into backward can and radial flange sections. Due to various die geometries and process conditions such as frictional conditions, the material flow into a can and flange shows different patterns during the combined extrusion process and its characteristics are well summarized quantitatively in this paper in terms of forming load, volume ratio etc. Extensive simulation work leads to quantitative relationships between process conditions and the forming characteristics such as volume ratio of flange to can and the size of can and flange in terms of the can height extruded backward. It is easily seen from the simulation results that the volume ratio, which is defined as the ratio of flange volume to can volume, increases as the gap size and/or die corner radius increase. However, it is interesting to note that the frictional condition has little influence on the forming load and the deformation patterns. Usually, the frictional condition is a greatest process variable in normal forging operation. It might be believed from the simulation results that the frictional conditions are not a major process parameter in case of combined extrusion processes. It is also found that the can size, which is defined as the height of billet after forming, turns out to be even smaller than that of initial billet under a certain condition of die geometry.


2018 ◽  
Vol 190 ◽  
pp. 06001 ◽  
Author(s):  
Qiang Wang ◽  
Zhimin Zhang ◽  
Xubin Li ◽  
Huifang Zhang

In this study, a new method of backward extrusion is proposed. In this new process, a punch with a movable mandrel was designed. A hollow billet was firstly backward extruded and subsequently upset with the use of the punch after the mandrel returned. The extrusion and upsetting processes were successively executed in order for a higher effective strain to be imposed and a fibrous tissue flow direction to be controlled. In order for the capability of this process to be investigated, experimental and finite element (FE) methods were used. The effective strain of the final part prepared by both the conventional and the new process were compared along the bottom radial and wall axial direction respectively. In the results, it is shown that the plastic strain applied through the processed sample was approximately higher in twice the value of the sample processed via conventional backward extrusion. Consequently, this may improve the mechanical properties and anisotropy of the final products. The difference of the UTS and the TYS between radial and tangential at the bottom was less than 3%.This new process has proven to be promising for parts with a central hole at the bottom production in order for the parts low performance to be improved.


2014 ◽  
Vol 939 ◽  
pp. 239-244 ◽  
Author(s):  
Chao Cheng Chang ◽  
Cheng Ping Siao

Friction is one of the key factors affecting the metal forming process. If the friction effects of the process can be accurately modeled, it is able to improve simulations and help the research and development of the metal forming process. This study used cylindrical brass (JIS C2600) billets with the height and diameter of 1.1 mm for conducting the experiments of the micro combined forward and backward extrusion. The purpose of the study was to investigate the effects of punch surface topography on friction in the process. Four surface topography conditions for 0.8 mm diameter punches were prepared by grinding, polishing, grooving and micro electrical discharge machining processes. By comparing the ratio of the cup height to rod length of the extruded cups with the calibration curves established by simulations, the friction factor was estimated in a range from 0.3 to 0.6. The results showed that the punch surface topography significantly affect the friction in the extrusion process. The predicted loads using the estimated friction factors were in good agreement with the experimental results.


2016 ◽  
Vol 10 (1) ◽  
pp. 93-102 ◽  
Author(s):  
Philipp Landkammer ◽  
Thomas Schneider ◽  
Robert Schulte ◽  
Paul Steinmann ◽  
Marion Merklein

2018 ◽  
Author(s):  
Michael Caspari ◽  
Philipp Landkammer ◽  
Paul Steinmann
Keyword(s):  

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