Contour error-based optimization of the end-effector pose of a 6 degree-of-freedom serial robot in milling operation

2022 ◽  
Vol 73 ◽  
pp. 102257
Author(s):  
Junzhe Lin ◽  
Congcong Ye ◽  
Jixiang Yang ◽  
Huan Zhao ◽  
Han Ding ◽  
...  
Author(s):  
Meiying Zhang ◽  
Thierry Laliberté ◽  
Clément Gosselin

This paper proposes the use of passive force and torque limiting devices to bound the maximum forces that can be applied at the end-effector or along the links of a robot, thereby ensuring the safety of human-robot interaction. Planar isotropic force limiting modules are proposed and used to analyze the force capabilities of a two-degree-of-freedom planar serial robot. The force capabilities at the end-effector are first analyzed. It is shown that, using isotropic force limiting modules, the performance to safety index remains excellent for all configurations of the robot. The maximum contact forces along the links of the robot are then analyzed. Force and torque limiters are distributed along the structure of the robot in order to ensure that the forces applied at any point of contact along the links are bounded. A power analysis is then presented in order to support the results. Finally, examples of mechanical designs of force/torque limiters are shown to illustrate a possible practical implementation of the concept.


2016 ◽  
Vol 8 (5) ◽  
Author(s):  
Meiying Zhang ◽  
Thierry Laliberté ◽  
Clément Gosselin

This paper proposes the use of passive force and torque limiting devices to bound the maximum forces that can be applied at the end-effector or along the links of a robot, thereby ensuring the safety of human–robot interaction. Planar isotropic force limiting modules are proposed and used to analyze the force capabilities of a two-degree-of-freedom (2DOF) planar serial robot. The force capabilities at the end-effector are first analyzed. It is shown that, using isotropic force limiting modules, the performance to safety index remains excellent for all configurations of the robot. The maximum contact forces along the links of the robot are then analyzed. Force and torque limiters are distributed along the structure of the robot in order to ensure that the forces applied at any point of contact along the links are bounded. A power analysis is then presented in order to support the results. Finally, examples of mechanical designs of force/torque limiters are shown to illustrate a possible practical implementation of the concept.


Author(s):  
Martin Hosek ◽  
Michael Valasek ◽  
Jairo Moura

This paper presents single- and dual-end-effector configurations of a planar three-degree of freedom parallel robot arm designed for automated pick-place operations in vacuum cluster tools for semiconductor and flat-panel-display manufacturing applications. The basic single end-effector configuration of the arm consists of a pivoting base platform, two elbow platforms and a wrist platform, which are connected through two symmetric pairs of parallelogram mechanisms. The wrist platform carries an end-effector, the position and angular orientation of which can be controlled independently by three motors located at the base of the robot. The joints and links of the mechanism are arranged in a unique geometric configuration which provides a sufficient range of motion for typical vacuum cluster tools. The geometric properties of the mechanism are further optimized for a given motion path of the robot. In addition to the basic symmetric single end-effector configuration, an asymmetric costeffective version of the mechanism is derived, and two dual-end-effector alternatives for improved throughput performance are described. In contrast to prior attempts to control angular orientation of the end-effector(s) of the conventional arms employed currently in vacuum cluster tools, all of the motors that drive the arm can be located at the stationary base of the robot with no need for joint actuators carried by the arm or complicated belt arrangements running through the arm. As a result, the motors do not contribute to the mass and inertia properties of the moving parts of the arm, no power and signal wires through the arm are necessary, the reliability and maintenance aspects of operation are improved, and the level of undesirable particle generation is reduced. This is particularly beneficial for high-throughput applications in vacuum and particlesensitive environments.


Author(s):  
Gim Song Soh ◽  
J. Michael McCarthy

In this paper, we use seven-position synthesis to add four TS constraints to a TRS serial chain robot and obtain a two degree-of-freedom spatial eight-bar linkage. The TRS chain is an elbow manipulator, similar to a PUMA robot. We synthesize a TS dyad to connect the base of the robot to its forearm, and then we synthesize three TS dyads that connect the upper arm of the robot to its end-effector. The result is a two degree-of-freedom spatial eight-bar linkage that moves through seven prescribed positions. It consists of a TRST loop supporting a 3TS-RS platform, which we denote as a TS-TRS-3TS spatial linkage. We formulate and solve the design equations for the TS dyads, and analyze the resulting eight-bar linkage. An example demonstrates our results.


2016 ◽  
Vol 78 ◽  
pp. 01056
Author(s):  
M. H. Nordin ◽  
K. Selvaraju ◽  
M. Fathullah

2008 ◽  
Vol 1 (1) ◽  
Author(s):  
Gim Song Soh ◽  
J. Michael McCarthy

This paper presents a procedure that determines the dimensions of two constraining links to be added to a three degree-of-freedom spherical parallel manipulator so that it becomes a one degree-of-freedom spherical (8, 10) eight-bar linkage that guides its end-effector through five task poses. The dimensions of the spherical parallel manipulator are unconstrained, which provides the freedom to specify arbitrary base attachment points as well as the opportunity to shape the overall movement of the linkage. Inverse kinematics analysis of the spherical parallel manipulator provides a set of relative poses between all of the links, which are used to formulate the synthesis equations for spherical RR chains connecting any two of these links. The analysis of the resulting spherical eight-bar linkage verifies the movement of the system.


2021 ◽  
Author(s):  
Puren Ouyang ◽  
Yuqi Hu ◽  
Wenhui Yue ◽  
Deshun Liu

Reduction of contour error is a very important issue for high precise contour tracking applications, and many control systems were proposed to deal with contour tracking problems for two/three axial translational motion systems. However, there is no research on cross-coupled contour tracking control for serial multi-DOF robot manipulators. In this paper, the contouring control of multi-DOF serial manipulators is developed for the first time and a new cross-coupled PD (CC-PD) control law is proposed, based on contour errors of the end-effector and tracking errors of the joints. It is a combination of PD control for trajectory tracking at joint level and PD control for contour tracking at the end-effector level. The contour error of the end-effector is transformed to the equivalent tracking errors of the joints using the Jacobian regulation, and the CC-PD control law is implemented in the joint level. Stability analysis of the proposed CC-PD control system is conducted using the Lyapunov method, followed by some simulation studies for linear and nonlinear contour tracking to verify the effectiveness of the proposed CC-PD control system.


Author(s):  
Clément M. Gosselin ◽  
Jaouad Sefrioui

Abstract In this paper, an algorithm for the determination of the singularity loci of spherical three-degree-of-freedom parallel manipulators with prismatic atuators is presented. These singularity loci, which are obtained as curves or surfaces in the Cartesian space, are of great interest in the context of kinematic design. Indeed, it has been shown elsewhere that parallel manipulators lead to a special type of singularity which is located inside the Cartesian workspace and for which the end-effector becomes uncontrollable. It is therfore important to be able to identify the configurations associated with theses singularities. The algorithm presented is based on analytical expressions of the determinant of a Jacobian matrix, a quantity that is known to vanish in the singular configurations. A general spherical three-degree-of-freedom parallel manipulator with prismatic actuators is first studied. Then, several particular designs are investigated. For each case, an analytical expression of the singularity locus is derived. A graphical representation in the Cartesian space is then obtained.


1993 ◽  
Vol 115 (2) ◽  
pp. 269-276 ◽  
Author(s):  
G. R. Pennock ◽  
D. J. Kassner

This paper focuses on the direct workspace problems of a general geometry fully-parallel-actuated, planar three-degree-of-freedom platform-type manipulator. A set of equations are presented that determine the workspace as a function of the platform orientation. The formulation is governed by the solution to the inverse position problem of the manipulator. The reachable positions of the end-effector point, for a specified platform orientation, are analyzed. To illustrate the concepts, a practical example is included where the end-effector is required to move a cup filled with water. Then the platform orientation, for a specified location of the end-effector point, is studied. If an arbitrary orientation is possible, the specified location of the end-effector point is said to be within the primary workspace. The paper includes a detailed discussion of the total primary workspaces of the manipulator. The approach adopted here is to regard the manipulator as a combination of three planar, three-revolute open chains. For the sake of completeness, the influence of special manipulator geometry on the workspace is also discussed. Finally, the paper includes the conditions that cause stationary configurations of the manipulator. Insight into these undesirable configurations is provided by a study of the location of the absolute instant center of the platform.


Author(s):  
Alexandre Lecours ◽  
Cle´ment Gosselin

A reactionless mechanism is one which does not exert any reaction force or moment on its base at all times, for any arbitrary trajectory of the mechanism. This paper addresses the static and dynamic balancing of a two-degree-of-freedom parallel planar mechanism (five-bar mechanism). A simple and effective adaptive balancing method is presented that allows the mechanism to maintain the reactionless condition for a range of payloads. Important proofs concerning the balancing of five-bar mechanisms are also presented. The design of a real mechanism where parallelogram linkages are used to produce pure translations at the end-effector is also presented. Finally, using dynamic simulation software, it is shown that the mechanism is reactionless for arbitrarily chosen trajectories and for a variety of payloads.


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