Vibration signatures in ball bearings as a function of lubricant viscosity ratio κ, under alternating lubrication conditions

2021 ◽  
pp. 106840
Author(s):  
Morten Opprud Jakobsen ◽  
Eskild Sune Herskind ◽  
Kim Bjerge ◽  
Peter Ahrendt ◽  
Christian Fischer Pedersen ◽  
...  
2019 ◽  
Vol 36 (1−2) ◽  
Author(s):  
Ratnesh Kumar Gupta ◽  
Vikas Rastogi ◽  
R C Singh ◽  
N Tandon

Lubricant (grease) is a vital requirement of ball bearing system. Grease not only protects ball bearing from wear and tear but performs various other functions that are essential for proper functioning of ball bearings. The lubricant (grease) under different conditions attains different properties which in turn affect the performance of the ball bearings. The effect of the condition of the lubricants on the performance of the ball bearings is well documented. the work reports about the investigation of ball bearing using shock pulse method by using two different instruments (Tester T2000 Model and Shock Pulse Meter 43A) of different operating conditions of ball bearing the condition such as used the quantity of grease as different percentage (0%, 25%, 50%, 75%, 100%) and bad quality grease (burn grease) at different rpm at a fixed load (10kg) and compare the normalized shock pulse value (dB) at different operating conditions. This method uses a piezo-electric accelerometer superimposed electrically as well as mechanically to about 32 kHz of resonant frequency. The result will help in bearing related to quantity as well as quality condition based maintenance choosing the optimum conditions for detecting the lubricant problem in ball bearing.


Author(s):  
F. K. Choy ◽  
D. Konrad ◽  
E. Labus ◽  
R. Wu

The main objective of this paper is to determine the relationship between bearing vibration/noise and the amount of flaws existed in a ball bearing assembly. In this study, 30 “good” and 30 “bad” typical ball bearings used for transmissions in household appliances are used for experimental vibration testing and measurements of flaws. While the “good” bearings are obtained form the lot of bearings tested for acceptable noisy level and the “bad” bearings are obtained from the lot with high rejection level. Although some irregularities are found in the ball elements, but most of the flaws are found in the outer races of the “bad” bearings. The levels of the flaws are measured using micrometers and vibration levels of the bearings are obtained from the accelerometers attached to the bearing supports at the bearing test rig. Time domain, frequency domain, and chaotic vibration signatures for the bearing are examined to correlate with the levels of flaws in the outer races of the bearings. The results from the FFT spectra show that the average vibration amplitude of the “bad” bearing is about 5 times higher than those of the “good” bearings.


1996 ◽  
Vol 118 (4) ◽  
pp. 628-638 ◽  
Author(s):  
D. A. Lucca ◽  
R. N. Wright

The use of high metal processing speeds to meet the demands for increased productivity has focused attention on the pronounced heating of tooling and workpiece which occurs under these conditions. In the present study, heating under hydrodynamic conditions in wire and strip drawing is addressed by considering a two-dimensional representation of the tool-lubricant-workpiece interface. An analytical formulation is presented for prediction of the resultant temperatures. The model considers deformation heating in the strip, lubricant viscosity to be a function of temperature and pressure, and matches the heat flux at the strip-lubricant boundary. Convection of heat in the lubricant film is considered. The model is constructed in terms of the governing non-dimensional parameters and solved by a Crank-Nicolson finite difference technique. By comparison with solutions which do not consider convection, it is found that convection only begins to play a role in the resulting temperatures when the Graetz number U0h02/αLl is greater than 0.4. For the high speed drawing of aluminum with mineral oil used as a lubricant, the model predicts a monotonic increase in mean lubricant temperatures from 366 K to 404 K over a range of initial strip velocities of 20.3 m/s to 50.8 m/s. The maximum strip surface temperature is predicted to monotonically decrease from 345 K to 335 K over this range of strip velocities. The ratio (kLρLcpL/ksρscpS)1/2 is shown to be important in determining the relative temperatures of lubricant and strip. Results are compared to those metalworking analyses which do not consider the role of the lubricant film.


2017 ◽  
Vol 114 ◽  
pp. 01006 ◽  
Author(s):  
Chuan-Chieh Liao ◽  
Sheng-Yen Hu ◽  
Chao-Ping Huang ◽  
Yuan Kang

Author(s):  
V Hariharan ◽  
P S S Srinivasan

Rolling element bearings are common in any rotating machinery. They are subject to failure under continuous running. Therefore they have received a great deal of attention in the field of condition monitoring. In rolling element bearings, contamination of lubricant grease by solid particles is one of the several reasons for an early bearing failure. In this context, this article investigates the effect of contamination of lubricant by solid particles on the dynamic behaviour of rolling bearings. Silica powder at three concentration levels and different particle sizes was used to contaminate the lubricant. Experimental tests have been performed on the ball bearings lubricated with grease, and the trends in the amount of vibration affected by the contamination of the grease were determined. The contaminant concentration as well as the particle size is varied. Vibration signatures were analysed in terms of root mean square (RMS) values. From the results, some fruitful conclusions are made about the bearing performance. The effects of contaminant and the bearing vibration are studied for both good and defective bearings. The results show significant variation in the RMS velocity values on varying the contaminant concentration and particle size.


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