Effect of laser-textured micro dimples on inhibition of stick-slip phenomenon of sliding guideway

Purpose This study aims to investigate the efficacy of micro dimple in inhibiting stick-slip phenomenon on the sliding guideway. Design/methodology/approach In this study, micro-dimples were fabricated by laser on surfaces of steel disk and guideway. The disks and guideways were respectively performed pin-on-disk tribological tests and working condition experiments to study differences in lubrication condition and friction stability between textured and untextured surfaces. Findings Micro-dimples help reduce critical sliding speed that allows contact surfaces to enter in hydrodynamic lubrication regime. This increases hydrodynamic lubrication range and narrows speed range where stick-slip phenomenon can occur, enhancing sliding guideway’s adaptability for broader working conditions. Furthermore, friction stability on the textured surface improved, lowering the occurrence possibility of stick-slip phenomenon. Finally, difference between static and kinetic frictions on the textured surface is lower relative to the untextured surface, which decreases the critical velocity when the stick-slip phenomenon occurs. Originality/value The results indicate that laser-textured micro-dimples are significantly conducive to inhibit stick-slip phenomenon, thus providing smoother movement for the guideway and eventually increasing precision of the machine.

Two-Process Random Textures: Measurement, Characterization, Modeling and Tribological Impact: A Review

Two-process random textures seem to present better functional properties than one-process surfaces. There are many random two-process textures. Plateau-honed cylinder surfaces are the most popular example. Two-process surfaces are also created during the initial periods of life of machined elements. However, knowledge about two-process textures measurement, modeling, and behavior is low. Two-process surfaces are very sensitive to measurement errors. It is very difficult to model them. Special methods of their characterization were created. Their functional significance was studied in a small number of publications. In this paper, measurement, characterization, and modeling of two-process textures were presented. The functional impact of them was analyzed, the effects on contact mechanics and friction and wear were mainly studied. Finally, considerations of future challenges were addressed. The nature of two-process random textures should be taken into account during analyses of properties of machined elements. The plateau part decides about the asperity contact, and the valley portion governs the hydrodynamic lubrication.

Hydrodynamic Lubrication of Partially Textured Gas Parallel Slider Bearings with Orientation Ellipse Dimples

The hydrodynamic lubrication performance of partially textured gas parallel slider bearings with orientation ellipse dimples is investigated in this paper. By using the multigrid finite element method, the pressure distribution between a partially textured slider and a smooth slider is obtained. The geometric parameters of the ellipse dimples are optimized to maximize the average pressure under a given sliding speed. The numerical results show that geometric parameters such as orientation angle, depth, slender ratio, and area density have an important impact on hydrodynamic pressure. Besides, the effect of textured fraction on hydrodynamic pressure is investigated under a given sliding speed. It is observed that the optimum textured fraction for maximizing the average pressure is dependent on the sliding speed.

A journal bearing performance prediction method utilizing a machine learning technique

A predictive analytics methodology is presented, utilizing machine learning algorithms to identify the performance state of marine journal bearings in terms of maximum pressure, minimum film thickness, Sommerfeld number, load and shaft speed. A dataset of different bearing operation states has been generated by solving numerically the Reynolds equation in the hydrodynamic lubrication regime, for steady-state loading conditions and assuming isothermal and isoviscous lubricant flow. The shaft has been modelled with four different values of misalignment angle, lying within the acceptable operating range, as defined in the existing regulatory framework. The journal bearing was modelled parametrically using generic geometric parameters of a marine stern tube bearing. The lift-off speed was estimated for each loading scenario to ensure operation in the hydrodynamic lubrication regime and the effect of shaft misalignment on lift-off speed has been evaluated. The generated dataset was utilised for training, testing and validation of several machine learning algorithms, as well as feature selection analysis, in order to solve several classification problems and identify the various bearing operational states.

Role of Eco-Friendly Bio-Based Graphene-Oil Nanofluids on Friction Reduction for Wind Turbine Application

Sustainable energy such as wind turbine is known as a green technology that minimize the carbon emission into environment. However, unwanted friction and wear in journal bearing of a wind turbine’s gearbox leads to reduction of power efficiency and increase the reliance onto fossil-fuel powered electricity. Lubricating oils are used in journal bearing to provide the hydrodynamic lubrication film. However, commercially available lubricants are petroleum-based, which are non-replenishable and toxic. Thus, the bio-degradable vegetable oil, high oleic palm oil-based methyl ester (high oleic POME) was used as a base oil synthesized with graphene nanoplatelets (GNP), multi-walled carbon nanotubes (MWCNT) and nanostructured graphite (NSG), respectively, to enhance the friction and wear reduction. The tribological performance of each type of bio-based graphene-oil nanofluid was studied using pin-on-ring tribo-tester. It is concluded that NSG in high oleic POME shows 52.03% friction coefficient reduction and 59.27% pin specimen weight loss reduction. With this significant friction and wear reduction, power efficiency of wind turbine will be improved significantly. Thus, the reliance of society depending on fossil-fuel powered electricity can be reduced and minimize the carbon emission into the environment.

Influence of the Lubrication Oil Temperature on the Disengaging Dynamic Characteristics of a Cu-Based Wet Multi-Disc Clutch

Clutch disengaging dynamic characteristics, including the disengaging duration and the variations of friction pair gaps and friction torque, are crucial to the shifting control of an automatic transmission. In the present paper, the influence of lubrication oil (ATF) temperature on disengaging dynamic characteristics is investigated through a comprehensive numerical model for the clutch disengaging process, which considers the hydrodynamic lubrication, the asperity contact, the heat transfer, the spline resistance, and the impact between the piston and clutch hub. Moreover, the non-uniformity coefficient (NUC) is proposed to characterize the disengaging uniformity of friction pairs. As the ATF temperature increases from 60 °C to 140 °C, the clutch disengaging duration shortens remarkably (shortened by 55.1%); besides, the NUC sees a decreasing trend before a slight increase. When the ATF temperature is 80 °C, the distribution of friction pair gaps is most uniform. During the disengaging process, the increase of ATF temperature not only accelerates the change of the lubrication status between friction pairs but also contributes to the decrease of contact torque and hydrodynamic torque. This research demonstrates for the first time, evidence for clutch disengaging dynamic characteristics with the consideration of ATF temperature.

Newly synthesized Ionic Liquids as potent lubricants and additives to existing lubricant oils

Ionic Liquids are promising candidates for next generation green lubricants. We have synthesized 39 Tetraalkylammonium Alkyl Ether Carboxylate Ionic Liquids and tested them for their lubricant capabilities. We measured friction coefficient to assess the transition from the boundary to the hydrodynamic lubrication, the hydrodynamic area and the minimum friction value. Some Ionic Liquids are capable of forming a hydrodynamic layer fully separating two specimens. Compounds with short C-chain of the cationic part show poor tribological behaviour. Similarly, increasing the PO-degree of the anionic part lowers the lubrication power. An increase of the C-chain length improves the tribological behaviour, i.e. the minimum friction value becomes lower. This is due to the formation of a uniform tribolayer of the long-chain carboxylic acids. Higher viscosity of the Ionic Liquids results in low friction coefficients and the development of a hydrodynamic layer. This is due to a strong hydrodynamic pressure, which is formed by the more viscous compound. Addition of small amounts of Ionic Liquids to low performance oils increases their capability to from tribolayers and thus improves their lubricant capability.

Modelling the thermal state of a turbocharger bearing housing when calculating the rotor dynamics at transient modes

Purpose The reliability of various mechanisms and machines is determined by the durability of tribo-units, which must ensure operation at high temperatures and an extended range of rotor shaft speeds. The best performance of the bearing assembly is achieved with hydrodynamic lubrication, which depends on optimal operating conditions and temperature conditions. The purpose of this paper is determining the thermal state of the turbocharger (TCR) bearings. Design/methodology/approach The simulation was carried out in the ANSYS Fluent software package. The boundary conditions for the calculation were obtained from experimental data. The experiments were carried out at a specialized stand created at the scientific and production association “Turbotekhnika”. Findings The result of the simulation was the determination of temperatures and thermal fields in the TCR housing. The data obtained testify to the uneven thermal loading of the bearings. When calculating the dynamics of the rotor, transient modes are considered. The results are the trajectories of the rotor in the space of the bearing clearance. The thickness of the lubricating layer was calculated as a parameter that determines the hydrodynamic friction regime. The thermal state of the TCR elements was evaluated at all the considered rotor speeds. The flexible axis of the rotor was obtained at different speeds. Originality/value The paper presents a model of heat transfer in a TCR housing and rotor dynamics, based on numerical methods, which will help in the design of TCRs and journal bearings.

Predictions of the thermo elastic deformation of dry gas seal rings in the hydrodynamic lubrication regime

Dry gas seals represent a significant advancement in turbo machinery due to their ability to handle high pressures and speeds without the use of external sealing fluids, such as oil or water, thus reducing contamination and increasing reliability. Despite their widespread use, internal working mechanisms are not fully understood to date, in particular regarding fluid film thickness prediction, which is an essential component of the seal design. The axial deflection of the rotating and stationary rings in a dry gas seal affects the development of the fluid film formed between the ring faces of the seal, influencing the performance of the seal during its operation, as well as leakage of the seal when it is at rest. The hydrodynamic and hydrostatic pressure fields of the fluid film, together with temperature gradients in the rings, induce axial deflection of these components. This in turn modifies the pressure field developed in the film. This paper focuses on establishing a methodology to couple the deformation field and the dynamic behavior of the fluid film (pressure and temperature fields) through numerical computations. Analytical relationships are employed to obtain the thermo-elastic deflection of the seal rings in the axial direction and this distortion is used in the numerical methodology to accelerate the prediction of the seal behavior. The coupled seal ring-fluid film dynamic system with 11° and 15° spiral angle is stable because the axial deflection calculated from numerical analysis produces a converging radial taper in the direction of the flow (producing a net opening force). An important result of this work is that the predicted magnitude of the axial deflection (as a result of pressure and temperature effects) under thermal and pressure loads on the stationary and rotating rings is smaller but of the same order of magnitude as the fluid film thickness.