Condition Based Maintenance - The benefits of counting the cost

Author(s):  
B.S. Rąjan ◽  
B.J. Roylance
Author(s):  
Chandan Chattoraj ◽  

The present paper considers the tribological principles on the maintenance of machinery whose three important areas are – Preventive, Condition Based and Proactive. Although breakdown is kept out of view, the morphology and analysis of failure provide important inputs for maintenance strategies. Condition based maintenance depends on three D’s – Detection, Diagnosis and Decision. In many machinery systems, the problem of predicting the remaining useful life – the Proactive part of the program, and evaluating the cost benefits are of enormous importance. Here the authors endeavor to highlight how the tribologist can significantly improve the maintenance practice.


Aviation ◽  
2012 ◽  
Vol 16 (1) ◽  
pp. 16-24 ◽  
Author(s):  
Radoje Karadžić ◽  
Darko Petković ◽  
Muharem Šabić

This paper presents an approach to the development of condition-based maintenance of aircraft to improve aircraft maintenance in the limits and conditions of small countries and in accordance with global technological achievements. For the aircraft that were under a limited lifespan maintenance concept, a new condition-based maintenance model is developed. This model applies a technical diagnostic method that brought us to decreasing numbers of failures in the ageing period of those technical systems and at the same time decreases the time when it is out of use and lowers maintenance expenses. An analysis based on this model showed its applicability, preservation of operational readiness, and potential for decreasing the cost of aircraft maintenance.


Author(s):  
Chandan Chattoraj

The present paper considers the tribological principles on the maintenance of machinery whose three important areas are – Preventive, Condition Based and Proactive. Although breakdown is kept out of view, the morphology and analysis of failure provide important inputs for maintenance strategies. Condition based maintenance depends on three D’s – Detection, Diagnosis and Decision. In many machinery systems, the problem of predicting the remaining useful life – the Proactive part of the program, and evaluating the cost benefits are of enormous importance. Here the authors endeavor to highlight how the tribologist can significantly improve the maintenance practice


2020 ◽  
Vol 1 (57) ◽  
pp. 3-8
Author(s):  
K. Pereverzyev ◽  
V. Vasenko ◽  
G. Domanska

The technologies of OCL condition based maintenance were improved for providing reliable and economic current collecting on electrified railways and in traction power networks of urban electric transport. It is established that one of the most perspective methods of reducing operating costs is the transition to scientifically justified terms of repair and planning of works based on the actual state of OCL, the reliability of which is determined by the reliability, repair suitability and durability of the elements. The basic criteria of the current collecting process are proposed: the value of contacting pair wear, the detachment of the current collectors from the wires, the scope of oscillations of pantograph head and the contact pressure, coefficients of contact unreliability and cost savings of collecting a power from catenary, and, finally, a minimum of annual operating costs. Technology of maintenance according to Markov type parameter control is developed. Models of controlling actions on stagger and the contact wire gradient adjustment processes are developed. The standard linear programming algorithm was used to solve the problem. The application of such technology to determine the matrix of controlling actions based on the results of monitoring the stagger and the contact wire gradient is shown. The factors that determine the cost of staying in a state of stagger have been identified. The controlling actions matrices on the stagger and the contact wire gradient and the cost of staying in these gradient states are established. The technology of service with Markov approximation of wear of contact wires is offered. It has been investigated that the contact wires, primarily due to wear, are degraded during operation. Degradation processes cause gradual failures. The first group of failures: breakages, burnouts, local wear - require controlling actions to incut the insertion or putting into operation a shunt. The second group: a burnout, a decrease in the average cross-section of a wire less than the allowable one requires controlling actions to replace the wire of the entire tension length. After conducting the first type of controlling actions, the contact wire returns to the working state with the previous value of the determining parameter. When performing a second type of controlling actions, the defining parameter returns to its original state. If the quantification step is chosen such that the intensities of failures and transitions from one state to another with a sufficient degree of accuracy were constant, then the graph of states and transitions, as well as the Kolmogorov differential equations, can be used for the research. The readiness function, the density of time distribution of infallible operation, the total failure rate, and the average recovery rate from state S0i to Si are determined. Thus, all reliability indicators are defined and it is possible to use them in determining the condition of the contact wire of the tension length. Experience has shown that the most effective diagnostics of the condition of OCL devices combines the assessment of the state on mathematical, simulation models and measurements with the use of car laboratories for testing the contact network and devices for monitoring the parameters of the contact wire for the railcar. Key words –overhead contact line,contact wire, mainanance technology, controlling action models.


Author(s):  
B S Rajan ◽  
B J Roylance

A mathematical model has been developed in order to predict the cost of repairs for batch process plant machinery in the pharmaceutical industry and thereby to determine the associated cost benefits of practising a condition-based maintenance programme. The implications of consequential costs arising from the operation of fans are compared with pumps which have stand-by facilities. The situation with gearboxes where oil condition monitoring decreases the failure rate is also examined.


Author(s):  
James F. Mancuso

IBM PC compatible computers are widely used in microscopy for applications ranging from control to image acquisition and analysis. The choice of IBM-PC based systems over competing computer platforms can be based on technical merit alone or on a number of factors relating to economics, availability of peripherals, management dictum, or simple personal preference.IBM-PC got a strong “head start” by first dominating clerical, document processing and financial applications. The use of these computers spilled into the laboratory where the DOS based IBM-PC replaced mini-computers. Compared to minicomputer, the PC provided a more for cost-effective platform for applications in numerical analysis, engineering and design, instrument control, image acquisition and image processing. In addition, the sitewide use of a common PC platform could reduce the cost of training and support services relative to cases where many different computer platforms were used. This could be especially true for the microscopists who must use computers in both the laboratory and the office.


Author(s):  
H. Rose

The imaging performance of the light optical lens systems has reached such a degree of perfection that nowadays numerical apertures of about 1 can be utilized. Compared to this state of development the objective lenses of electron microscopes are rather poor allowing at most usable apertures somewhat smaller than 10-2 . This severe shortcoming is due to the unavoidable axial chromatic and spherical aberration of rotationally symmetric electron lenses employed so far in all electron microscopes.The resolution of such electron microscopes can only be improved by increasing the accelerating voltage which shortens the electron wave length. Unfortunately, this procedure is rather ineffective because the achievable gain in resolution is only proportional to λ1/4 for a fixed magnetic field strength determined by the magnetic saturation of the pole pieces. Moreover, increasing the acceleration voltage results in deleterious knock-on processes and in extreme difficulties to stabilize the high voltage. Last not least the cost increase exponentially with voltage.


1994 ◽  
Vol 58 (11) ◽  
pp. 832-835 ◽  
Author(s):  
ES Solomon ◽  
TK Hasegawa ◽  
JD Shulman ◽  
PO Walker
Keyword(s):  

1998 ◽  
Vol 138 (2) ◽  
pp. 205-205
Author(s):  
Snellman ◽  
Maljanen ◽  
Aromaa ◽  
Reunanen ◽  
Jyrkinen‐Pakkasvirta ◽  
...  
Keyword(s):  

Sign in / Sign up

Export Citation Format

Share Document