Volume fraction optimization for minimizing thermal stress in Ni–Al2O3 functionally graded materials

2002 ◽  
Vol 334 (1-2) ◽  
pp. 147-155 ◽  
Author(s):  
J.R. Cho ◽  
D.Y. Ha
1999 ◽  
Author(s):  
J. W. Gao ◽  
S. J. White ◽  
C. Y. Wang

Abstract A combined experimental and numerical investigation of the solidification process during gravity casting of functionally graded materials (FGMs) is conducted. Focus is placed on the interplay between the freezing front propagation and particle sedimentation. Experiments were performed in a rectangular ingot using pure substances as the matrix and glass beads as the particle phase. The time evolutions of local particle volume fractions were measured by bifurcated fiber optical probes working in the reflection mode. The effects of various processing parameters were explored. It is found that there exists a particle-free zone in the top portion of the solidified ingot, followed by a graded particle distribution region towards the bottom. Higher superheat results in slower solidification and hence a thicker particle-free zone and a higher particle concentration near the bottom. The higher initial particle volume fraction leads to a thinner particle-free region. Lower cooling temperatures suppress particle settling. A one-dimensional solidification model was also developed, and the model equations were solved numerically using a fixed-grid, finite-volume method. The model was then validated against the experimental results, and the validated computer code was used as a tool for efficient computational prototyping of an Al/SiC FGM.


2006 ◽  
Vol 74 (5) ◽  
pp. 861-874 ◽  
Author(s):  
Florin Bobaru

We present a numerical approach for material optimization of metal-ceramic functionally graded materials (FGMs) with temperature-dependent material properties. We solve the non-linear heterogeneous thermoelasticity equations in 2D under plane strain conditions and consider examples in which the material composition varies along the radial direction of a hollow cylinder under thermomechanical loading. A space of shape-preserving splines is used to search for the optimal volume fraction function which minimizes stresses or minimizes mass under stress constraints. The control points (design variables) that define the volume fraction spline function are independent of the grid used in the numerical solution of the thermoelastic problem. We introduce new temperature-dependent objective functions and constraints. The rule of mixture and the modified Mori-Tanaka with the fuzzy inference scheme are used to compute effective properties for the material mixtures. The different micromechanics models lead to optimal solutions that are similar qualitatively. To compute the temperature-dependent critical stresses for the mixture, we use, for lack of experimental data, the rule-of-mixture. When a scalar stress measure is minimized, we obtain optimal volume fraction functions that feature multiple graded regions alternating with non-graded layers, or even non-monotonic profiles. The dominant factor for the existence of such local minimizers is the non-linear dependence of the critical stresses of the ceramic component on temperature. These results show that, in certain cases, using power-law type functions to represent the material gradation in FGMs is too restrictive.


Author(s):  
Saeed Rouhi ◽  
Seyed H Alavi

In this paper, the elastic properties of functionally graded materials reinforced by single-walled carbon nanotubes are studied. Three different matrices, including steel-silicon, iron-alumina and alumina-zirconia are considered. Besides, the effects of nanotube length, radius and volume fraction on the Young’s modulus of functionally graded matrices reinforced by single-walled carbon nanotubes are investigated. It is observed that short nanotubes not only cannot increase the longitudinal elastic modulus of the matrices, but sometimes decrease their elastic modulus. Of the three selected matrices, steel-silicon matrix would have the most enhancement. Investigation of the effect of nanotube volume fraction on the mechanical properties of nanocomposites shows that increasing the volume fraction of long single-walled carbon nanotube results in increasing the elastic modulus of the nanocomposites.


Author(s):  
M. Rahaeifard ◽  
M. H. Kahrobaiyan ◽  
S. A. Moeini ◽  
M. T. Ahmadian ◽  
M. Hoviattalab

In this paper, two lowest resonant frequencies and sensitivities of an AFM V-Shaped microcantilever made of functionally graded materials are studied. The beam is modeled by Euler-Bernoulli beam theory in which rotary inertia and shear deformation is neglected. It is assumed that the beam is made of a mixture of metal and ceramic with properties varying through the thickness of the beam. This variation is function of volume fraction of beam material constituents. The interaction between AFM tip and surface is modeled by two linear springs which expresses the normal and lateral contact stiffness. A relationship is developed to evaluate the sensitivity of FGM micro cantilever beam. Effect of volume fraction of materials and geometric parameters on resonant frequencies and sensitivities is studied. Results show that natural frequencies and sensitivities are significantly affected by volume fraction of material constituents and geometric parameters. Using these results, optimum geometric parameters and mass distributions of material constituents can be chosen so that high resolution images could be obtained.


Author(s):  
Souhir Zghal ◽  
Fakhreddine Dammak

This paper investigates the vibrational behavior of beams made of functionally graded materials using a mixed formulation. Unlike the other high order shear deformation theories (HSDTs), the proposed formulation is elaborated within a double field of displacements and stresses which offers the possibility of the development of low order linear elements with enhanced accuracy. As well as, the effect of the transverse shear strains and the zero condition of the transverse shear stresses on the top and bottom surfaces are verified. The material characteristics of the beams are described via a power law distribution in order to take into account the continuous variation of the volume fraction of its constituents along the thickness direction. Numerical simulations are conducted to show the influence of power law index, slenderness ratios, and boundary conditions on natural frequencies of functionally graded beams. Results demonstrate the efficiency and the applicability of the model based on a refined mixed formulation and its ability to predict the vibrational behavior of functionally graded beams with good accuracy.


2017 ◽  
Vol 29 (5) ◽  
pp. 741-763 ◽  
Author(s):  
Ali Kiani ◽  
Moslem Sheikhkhoshkar ◽  
Ali Jamalpoor ◽  
Mostafa Khanzadi

In the present article, according to the nonlocal elasticity theory within the framework of the third-order shear deformable plate assumption, the theoretical analysis of thermomechanical vibration response of magneto-electro-thermo-elastic nanoplate made of functionally graded materials resting on the visco-Pasternak medium is carried out. The simply supported magneto-electro-thermo-elastic nanoplate is supposed to subject to initial external electric, magnetic potentials, and temperature environment. The material characteristics of magneto-electro-thermo-elastic nanoplate are assumed to be variable continuously across the thickness direction based upon power law distribution. Hamilton’s principle is utilized to achieve the partial differential equations and corresponding boundary conditions. The equilibrium equations are solved analytically to determine the complex eigenfrequency using Navier’s approach which satisfies the simply supported boundary conditions. Numerical studies are performed to illustrate the dependency of the natural frequency of the system on the damping coefficient of the visco-Pasternak medium, nonlocal parameter, aspect ratio, temperature change, volume fraction index of functionally graded material, initial external electric voltage, initial external magnetic potential, and plate thickness. It is clearly indicated that these factors have highly significant impacts on the dynamic behavior of the proposed system.


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